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IAC Assessment: OK0773
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IAC Assessment: OK0773
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IAC Center Oklahoma State University
Assessment Year 2009
Principal Product Organic Chemicals
NAICS 325110 - Petrochemical Manufacturing
SIC 2869 - Industrial Organic Chemicals, Nec
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 3,049,200
Annual Production 150,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $995,757 15,927,086 kWh $0.06
Electricity Demand $62,186 10,885 kW-months/year $5.71
Natural Gas $1,408,330 192,162 MMBtu $7.33
TOTAL ENERGY COSTS $2,466,273
RECOMMENDED SAVINGS* $55,482 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $40,712
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.1212 OPERATE BOILERS ON HIGH FIRE SETTING Savings:
$14,770
Cost:
$22,000
- - - - $14,770 2,015 -
-
kWh
-
-
kW-months/year
$14,770
2,015
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,800
Cost:
-
$2,800 44,800 - - - - $2,800
44,800
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$36,076
Cost:
$2,450
- - - - $36,076 3,981 -
-
kWh
-
-
kW-months/year
$36,076
3,981
MMBtu
04: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,554
Cost:
$1,284
$752 54,522 $802 140 - - $752
54,522
kWh
$802
140
kW-months/year
-
-
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$201
Cost:
$1,887
$201 4,992 - - - - $201
4,992
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$81
Cost:
$425
$81 3,784 - - - - $81
3,784
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$55,482
Cost:
$28,046
$3,834 108,098 $802 140 $50,846 5,996 $3,834
108,098
kWh
$802
140
kW-months/year
$50,846
5,996
MMBtu
TOTAL IMPLEMENTED Savings:
$40,712
Cost:
$6,046
$3,834 108,098 $802 140 $36,076 3,981 $3,834
108,098
kWh
$802
140
kW-months/year
$36,076
3,981
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas