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IAC Assessment: OK0780
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IAC Assessment: OK0780
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IAC Center Oklahoma State University
Assessment Year 2009
Principal Product Copper
NAICS 331410 - Nonferrous Metal (except Aluminum) Smelting and Refining
SIC 3331 - Primary Copper
Sales >$500,000,000
# of Employees 349
Plant Area (Sq.Ft.) 10,890,000
Annual Production 170,000 Tons
Production Hrs. Annual 8,760
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $6,968,748 121,890,017 kWh $0.06
Natural Gas $9,520,043 1,265,173 MMBtu $7.52
TOTAL ENERGY COSTS $16,488,791
RECOMMENDED SAVINGS* $2,332,406 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $212,762
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$134,300
Cost:
-
- - $134,300 78,471 -
-
kWh
$134,300
78,471
MMBtu
02: 2.1122 RE-SIZE CHARGING OPENINGS OR ADD A MOVABLE DOOR ON EQUIPMENT Savings:
$66,265
Cost:
-
- - $66,265 8,806 -
-
kWh
$66,265
8,806
MMBtu
03: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$155,286
Cost:
$17,711
- - $155,286 20,650 -
-
kWh
$155,286
20,650
MMBtu
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$853,347
Cost:
$1,183,200
- - $853,347 113,402 -
-
kWh
$853,347
113,402
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,642
Cost:
$21,120
$4,642 81,440 - - $4,642
81,440
kWh
-
-
MMBtu
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$24,432
Cost:
$100,710
$24,432 428,627 - - $24,432
428,627
kWh
-
-
MMBtu
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$31,638
Cost:
$89,399
$31,638 555,051 - - $31,638
555,051
kWh
-
-
MMBtu
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$312
Cost:
$732
$312 5,476 - - $312
5,476
kWh
-
-
MMBtu
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,517
Cost:
$274
$1,517 26,611 - - $1,517
26,611
kWh
-
-
MMBtu
10: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$5,725
Cost:
$10,000
- - $5,725 22,297 -
-
kWh
$5,725
22,297
MMBtu
11: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,925
Cost:
$412
- - $1,925 256 -
-
kWh
$1,925
256
MMBtu
12: 2.9121 INSTALL WIND POWERED ELECTRIC GENERATOR Savings:
$1,048,470
Cost:
$5,670,000
$1,048,470 19,710,000 - - $1,048,470
19,710,000
kWh
-
-
MMBtu
13: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,206
Cost:
$2,398
$2,206 38,626 - - $2,206
38,626
kWh
-
-
MMBtu
14: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,341
Cost:
-
$2,341 60,164 - - $2,341
60,164
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$2,332,406
Cost:
$7,095,956
$1,115,558 20,905,995 $1,216,848 243,882 $1,115,558
20,905,995
kWh
$1,216,848
243,882
MMBtu
TOTAL IMPLEMENTED Savings:
$212,762
Cost:
$12,810
$4,547 98,790 $208,215 109,830 $4,547
98,790
kWh
$208,215
109,830
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas