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IAC Assessment: OK0784
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IAC Assessment: OK0784
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Oklahoma State University
Assessment Year 2009
Principal Product agricultural twines
NAICS 314994 - Rope, Cordage, Twine, Tire Cord, and Tire Fabric Mills
SIC 2298 - Cordage And Twine
Sales $10,000,000-$50,000,000
# of Employees 135
Plant Area (Sq.Ft.) 120,000
Annual Production 2,555,000 Pieces
Production Hrs. Annual 8,760
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,357,920 14,196,000 kWh $0.10
Natural Gas $20,770 1,730 MMBtu $12.01
TOTAL ENERGY COSTS $1,378,690
RECOMMENDED SAVINGS* $80,927 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $67,074
#|Description Savings
Cost
Status Electricity Usage Electricity Usage
$ kWh
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$32,802
Cost:
$10,627
$32,802 342,643 $32,802
342,643
kWh
02: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$26,522
Cost:
$23,859
$26,522 277,142 $26,522
277,142
kWh
03: 2.6222 USE DRYING OVEN (BATCH TYPE) ON ALTERNATE DAYS OR OTHER OPTIMUM SCHEDULE TO RUN EQUIPMENT WITH FULL LOADS Savings:
$11,003
Cost:
-
$11,003 114,975 $11,003
114,975
kWh
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,600
Cost:
$620
$1,600 16,724 $1,600
16,724
kWh
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$362
Cost:
$1,013
$362 3,783 $362
3,783
kWh
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$888
Cost:
$1,098
$888 9,283 $888
9,283
kWh
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,104
Cost:
-
$4,104 42,886 $4,104
42,886
kWh
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,788
Cost:
-
$2,788 29,130 $2,788
29,130
kWh
09: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$858
Cost:
$990
$858 8,966 $858
8,966
kWh
TOTAL RECOMMENDED Savings:
$80,927
Cost:
$38,207
$80,927 845,532 $80,927
845,532
kWh
TOTAL IMPLEMENTED Savings:
$67,074
Cost:
$35,476
$67,074 700,767 $67,074
700,767
kWh
Savings
Cost
$ kWh
Electricity Usage Electricity Usage