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IAC Assessment: OK0787
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IAC Assessment: OK0787
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IAC Center Oklahoma State University
Assessment Year 2010
Principal Product Par-Baked Biscuits
NAICS 311812 - Commercial Bakeries
SIC 2051 - Bread, Cake, And Related Products
Sales $50,000,000-$100,000,000
# of Employees 175
Plant Area (Sq.Ft.) 137,000
Annual Production 3,250,000 Pieces
Production Hrs. Annual 8,760
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $673,173 12,747,000 kWh $0.05
Natural Gas $386,835 53,879 MMBtu $7.18
TOTAL ENERGY COSTS $1,060,008
RECOMMENDED SAVINGS* $66,968 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,915
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$11,335
Cost:
$47,872
- - $11,335 1,148 -
-
kWh
$11,335
1,148
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,288
Cost:
$7,168
$1,288 24,391 - - $1,288
24,391
kWh
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,663
Cost:
$20,689
$5,663 107,247 - - $5,663
107,247
kWh
-
-
MMBtu
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$8,813
Cost:
$22,000
- - $8,813 1,121 -
-
kWh
$8,813
1,121
MMBtu
05: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$176
Cost:
$86
- - $176 22 -
-
kWh
$176
22
MMBtu
06: 2.1224 REPLACE BOILER Savings:
$13,921
Cost:
$51,278
- - $13,921 1,771 -
-
kWh
$13,921
1,771
MMBtu
07: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$8,451
Cost:
$16,000
$8,451 160,058 - - $8,451
160,058
kWh
-
-
MMBtu
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$17,321
Cost:
$9,900
$17,321 328,054 - - $17,321
328,054
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$66,968
Cost:
$174,993
$32,723 619,750 $34,245 4,062 $32,723
619,750
kWh
$34,245
4,062
MMBtu
TOTAL IMPLEMENTED Savings:
$9,915
Cost:
$23,254
$9,739 184,449 $176 22 $9,739
184,449
kWh
$176
22
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas