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IAC Assessment: OK0795
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IAC Assessment: OK0795
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IAC Center Oklahoma State University
Assessment Year 2010
Principal Product Industrial Valves
NAICS 332911 - Industrial Valve Manufacturing
SIC 3491 - Industrial Valves
Sales $100,000,000-$500,000,000
# of Employees 250
Plant Area (Sq.Ft.) 235,000
Annual Production 500,000 Pieces
Production Hrs. Annual 6,864
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $443,919 7,261,742 kWh $0.06
Natural Gas $9,091 920 MMBtu $9.88
TOTAL ENERGY COSTS $453,010
RECOMMENDED SAVINGS* $113,075 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,324
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$41,350
Cost:
$68,550
$41,350 677,864 - - $41,350
677,864
kWh
-
-
MMBtu
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$8,321
Cost:
$4,015
- - $8,321 727 -
-
kWh
$8,321
727
MMBtu
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,567
Cost:
$513
$2,567 42,087 - - $2,567
42,087
kWh
-
-
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,677
Cost:
$1,100
$1,677 27,484 - - $1,677
27,484
kWh
-
-
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,244
Cost:
$11,715
$2,244 36,793 - - $2,244
36,793
kWh
-
-
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$24,260
Cost:
$159,982
$24,260 397,704 - - $24,260
397,704
kWh
-
-
MMBtu
07: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$896
Cost:
$5,000
- - $896 78 -
-
kWh
$896
78
MMBtu
08: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$7,751
Cost:
$1,680
$1,385 22,709 $6,366 556 $1,385
22,709
kWh
$6,366
556
MMBtu
09: 2.7495 INSTALL REPLACEMENT DOORS Savings:
$24,009
Cost:
$51,300
$4,418 72,424 $19,591 1,711 $4,418
72,424
kWh
$19,591
1,711
MMBtu
TOTAL RECOMMENDED Savings:
$113,075
Cost:
$303,855
$77,901 1,277,065 $35,174 3,072 $77,901
1,277,065
kWh
$35,174
3,072
MMBtu
TOTAL IMPLEMENTED Savings:
$10,324
Cost:
$7,780
$3,062 50,193 $7,262 634 $3,062
50,193
kWh
$7,262
634
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas