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IAC Assessment: OK0798
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IAC Assessment: OK0798
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IAC Center Oklahoma State University
Assessment Year 2010
Principal Product Fencing
NAICS 331222 - Steel Wire Drawing
SIC 3315 - Steel Wire And Related Products
Sales $100,000,000-$500,000,000
# of Employees 300
Plant Area (Sq.Ft.) 333,691
Annual Production 110,000 Tons
Production Hrs. Annual 8,760
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $922,387 17,388,000 kWh $0.05
Natural Gas $498,139 138,403 MMBtu $3.60
TOTAL ENERGY COSTS $1,420,526
RECOMMENDED SAVINGS* $287,372 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $63,673
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.3417 USE WASTE HEAT WITH A CLOSED-CYCLE GAS TURBINE-GENERATOR SET TO COGENERATE ELECTRICITY AND HEAT Savings:
$176,587
Cost:
$1,026,000
$176,587 3,350,700 - - $176,587
3,350,700
kWh
-
-
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$42,758
Cost:
$239,328
$42,758 806,760 - - $42,758
806,760
kWh
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,085
Cost:
$5,205
$1,085 20,463 - - $1,085
20,463
kWh
-
-
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$203
Cost:
$2,009
$203 3,838 - - $203
3,838
kWh
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$28,826
Cost:
$900
$28,826 560,864 - - $28,826
560,864
kWh
-
-
MMBtu
06: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$16,240
Cost:
-
$16,240 306,418 - - $16,240
306,418
kWh
-
-
MMBtu
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$8,000
Cost:
-
$8,000 150,958 - - $8,000
150,958
kWh
-
-
MMBtu
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$8,199
Cost:
$2,430
- - $8,199 2,277 -
-
kWh
$8,199
2,277
MMBtu
09: 2.6232 INSTALL SET-BACK TIMERS Savings:
$3,115
Cost:
$1,503
$3,115 58,768 - - $3,115
58,768
kWh
-
-
MMBtu
10: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$1,239
Cost:
$11,718
$1,239 23,386 - - $1,239
23,386
kWh
-
-
MMBtu
11: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,120
Cost:
$1,991
$1,120 21,138 - - $1,120
21,138
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$287,372
Cost:
$1,291,084
$279,173 5,303,293 $8,199 2,277 $279,173
5,303,293
kWh
$8,199
2,277
MMBtu
TOTAL IMPLEMENTED Savings:
$63,673
Cost:
$12,535
$55,474 1,063,679 $8,199 2,277 $55,474
1,063,679
kWh
$8,199
2,277
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas