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IAC Assessment: OK0804
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IAC Assessment: OK0804
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IAC Center Oklahoma State University
Assessment Year 2011
Principal Product Peanuts
NAICS 311911 - Roasted Nuts and Peanut Butter Manufacturing
SIC 2068 - Salted And Roasted Nuts And Seeds
Sales $50,000,000-$100,000,000
# of Employees 150
Plant Area (Sq.Ft.) 300,000
Annual Production 80,000 Tons
Production Hrs. Annual 6,240
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $659,840 8,949,746 kWh $0.07
Electricity Demand $18,325 2,080 kW-months/year $8.81
Natural Gas $76,105 12,042 MMBtu $6.32
TOTAL ENERGY COSTS $754,271
RECOMMENDED SAVINGS* $670,202 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,158
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.9141 Install Anaerobic Digester Savings:
$544,130
Cost:
$5,652,880
$401,094 8,444,093 $143,035 16,239 - - - - $401,094
8,444,093
kWh
$143,035
16,239
kW-months/year
-
-
$
-
-
MMBtu
02: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$64,961
Cost:
$238,050
$64,961 896,008 - - - - - - $64,961
896,008
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
03: 2.2691 SHUT OFF COOLING IF COLD OUTSIDE AIR WILL COOL PROCESS Savings:
$12,835
Cost:
$19,625
$12,835 177,036 - - - - - - $12,835
177,036
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
04: 2.6232 INSTALL SET-BACK TIMERS Savings:
$740
Cost:
$1,625
- - - - - - $740 115 -
-
kWh
-
-
kW-months/year
-
-
$
$740
115
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,796
Cost:
$56,474
$14,796 204,085 - - - - - - $14,796
204,085
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,996
Cost:
$28,404
$9,996 137,879 - - - - - - $9,996
137,879
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,223
Cost:
$18,797
$5,223 72,037 - - - - - - $5,223
72,037
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,244
Cost:
$4,120
$1,244 17,156 - - - - - - $1,244
17,156
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,362
Cost:
$750
$6,362 87,754 - - - - - - $6,362
87,754
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,632
Cost:
$4,325
$2,632 36,309 - - - - - - $2,632
36,309
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
11: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,295
Cost:
$2,286
$1,295 17,864 - - - - - - $1,295
17,864
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
12: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$807
Cost:
$1,843
$807 11,138 - - - - - - $807
11,138
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
13: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$3,107
Cost:
$19,271
- - - - - - $3,107 482 -
-
kWh
-
-
kW-months/year
-
-
$
$3,107
482
MMBtu
14: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,073
Cost:
$8,279
- - - - $2,073 - - - -
-
kWh
-
-
kW-months/year
$2,073
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$670,202
Cost:
$6,056,729
$521,247 10,101,359 $143,035 16,239 $2,073 - $3,847 597 $521,247
10,101,359
kWh
$143,035
16,239
kW-months/year
$2,073
-
$
$3,847
597
MMBtu
TOTAL IMPLEMENTED Savings:
$21,158
Cost:
$57,224
$21,158 291,839 - - - - - - $21,158
291,839
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas