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IAC Assessment: OK0827
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IAC Assessment: OK0827
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IAC Center Oklahoma State University
Assessment Year 2012
Principal Product Aircraft parts
NAICS 336413 - Other Aircraft Parts and Auxiliary Equipment Manufacturing
SIC 3728 - Aircraft Parts And Equipment, Nec
Sales $10,000,000-$50,000,000
# of Employees 190
Plant Area (Sq.Ft.) 150,000
Annual Production 37,293 Pieces
Production Hrs. Annual 2,210
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $307,612 6,887,640 kWh $0.04
Electricity Demand $157,940 19,532 kW-months/year $8.09
Natural Gas $53,437 7,709 MMBtu $6.93
TOTAL ENERGY COSTS $518,989
RECOMMENDED SAVINGS* $49,996 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,431
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,533
Cost:
$1,000
$2,533 50,658 - - - - - - - - $2,533
50,658
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,407
Cost:
$1,378
- - - - $2,407 347 - - - - -
-
kWh
-
-
kW-months/year
$2,407
347
MMBtu
-
-
$
-
-
Tgal
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,484
Cost:
-
$1,416 28,318 $1,068 131 - - - - - - $1,416
28,318
kWh
$1,068
131
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,418
Cost:
$10,765
$826 16,516 $592 72 - - - - - - $826
16,516
kWh
$592
72
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$123
Cost:
$1,503
$74 1,474 $49 6 - - - - - - $74
1,474
kWh
$49
6
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
06: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$13,788
Cost:
$23,625
- - - - - - - - $13,788 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$13,788
-
Tgal
07: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$4,564
Cost:
$22,440
- - - - $4,564 659 - - - - -
-
kWh
-
-
kW-months/year
$4,564
659
MMBtu
-
-
$
-
-
Tgal
08: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$4,021
Cost:
$17,592
- - - - $4,021 470 - - - - -
-
kWh
-
-
kW-months/year
$4,021
470
MMBtu
-
-
$
-
-
Tgal
09: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$3,500
Cost:
$2,300
$3,500 69,684 - - - - - - - - $3,500
69,684
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
10: 2.6232 INSTALL SET-BACK TIMERS Savings:
$2,711
Cost:
-
- - - - $2,711 391 - - - - -
-
kWh
-
-
kW-months/year
$2,711
391
MMBtu
-
-
$
-
-
Tgal
11: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$7,070
Cost:
$17,506
- - $7,070 876 - - - - - - -
-
kWh
$7,070
876
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
12: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$1,889
Cost:
$7,800
$(-326) (-6,535) $(-72) (-9) $2,287 315 - - - - $(-326)
(-6,535)
kWh
$(-72)
(-9)
kW-months/year
$2,287
315
MMBtu
-
-
$
-
-
Tgal
13: 2.1232 KEEP BOILER TUBES CLEAN Savings:
$610
Cost:
$1,100
- - - - $660 95 $(-50) - - - -
-
kWh
-
-
kW-months/year
$660
95
MMBtu
$(-50)
-
$
-
-
Tgal
14: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$2,878
Cost:
$36,395
$2,773 55,464 $105 13 - - - - - - $2,773
55,464
kWh
$105
13
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$49,996
Cost:
$143,404
$10,796 215,579 $8,812 1,089 $16,650 2,277 $(-50) - $13,788 - $10,796
215,579
kWh
$8,812
1,089
kW-months/year
$16,650
2,277
MMBtu
$(-50)
-
$
$13,788
-
Tgal
TOTAL IMPLEMENTED Savings:
$14,431
Cost:
$49,538
$7,548 150,956 $1,765 216 $5,118 738 - - - - $7,548
150,956
kWh
$1,765
216
kW-months/year
$5,118
738
MMBtu
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Water Consumption