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IAC Assessment: OK0828
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IAC Assessment: OK0828
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IAC Center Oklahoma State University
Assessment Year 2012
Principal Product Aircraft products
NAICS 336413 - Other Aircraft Parts and Auxiliary Equipment Manufacturing
SIC 3728 - Aircraft Parts And Equipment, Nec
Sales $10,000,000-$50,000,000
# of Employees 529
Plant Area (Sq.Ft.) 165,470
Annual Production 40,000 Pieces
Production Hrs. Annual 8,760
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $324,407 8,036,906 kWh $0.04
Electricity Demand $154,992 18,326 kW-months/year $8.46
Natural Gas $69,300 9,472 MMBtu $7.32
TOTAL ENERGY COSTS $548,699
RECOMMENDED SAVINGS* $75,761 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,844
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,556
Cost:
$1,400
$2,556 63,893 - - - - - - $2,556
63,893
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,671
Cost:
$3,025
- - - - - - $3,671 494 -
-
kWh
-
-
kW-months/year
-
-
$
$3,671
494
MMBtu
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,911
Cost:
$4,506
- - - - - - $2,911 392 -
-
kWh
-
-
kW-months/year
-
-
$
$2,911
392
MMBtu
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$861
Cost:
$1,822
$436 10,891 $425 50 - - - - $436
10,891
kWh
$425
50
kW-months/year
-
-
$
-
-
MMBtu
05: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$807
Cost:
$1,615
$807 20,181 - - - - - - $807
20,181
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,514
Cost:
$54,333
$5,976 149,388 $2,538 300 - - - - $5,976
149,388
kWh
$2,538
300
kW-months/year
-
-
$
-
-
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,604
Cost:
$30,015
$2,505 62,698 $1,099 130 - - - - $2,505
62,698
kWh
$1,099
130
kW-months/year
-
-
$
-
-
MMBtu
08: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$12,840
Cost:
$23,750
$12,840 320,995 - - - - - - $12,840
320,995
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
09: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$3,664
Cost:
$14,850
$(-217) (-5,413) $(-228) (-27) - - $4,109 553 $(-217)
(-5,413)
kWh
$(-228)
(-27)
kW-months/year
-
-
$
$4,109
553
MMBtu
10: 2.6232 INSTALL SET-BACK TIMERS Savings:
$1,768
Cost:
$957
- - - - - - $1,768 238 -
-
kWh
-
-
kW-months/year
-
-
$
$1,768
238
MMBtu
11: 2.7226 USE COMPUTER PROGRAMS TO OPTIMIZE HVAC PERFORMANCE Savings:
$14,142
Cost:
$35,000
$5,486 137,143 - - - - $8,656 1,165 $5,486
137,143
kWh
-
-
kW-months/year
-
-
$
$8,656
1,165
MMBtu
12: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$13,502
Cost:
$139,769
$10,203 255,087 $3,299 390 - - - - $10,203
255,087
kWh
$3,299
390
kW-months/year
-
-
$
-
-
MMBtu
13: 2.7211 CLEAN AND MAINTAIN REFRIGERANT CONDENSERS AND TOWERS Savings:
$3,427
Cost:
$1,515
$2,589 64,731 $838 99 - - - - $2,589
64,731
kWh
$838
99
kW-months/year
-
-
$
-
-
MMBtu
14: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,494
Cost:
$8,250
- - - - $3,494 - - - -
-
kWh
-
-
kW-months/year
$3,494
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$75,761
Cost:
$320,807
$43,181 1,079,594 $7,971 942 $3,494 - $21,115 2,842 $43,181
1,079,594
kWh
$7,971
942
kW-months/year
$3,494
-
$
$21,115
2,842
MMBtu
TOTAL IMPLEMENTED Savings:
$6,844
Cost:
$4,737
$5,581 139,515 $1,263 149 - - - - $5,581
139,515
kWh
$1,263
149
kW-months/year
-
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas