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IAC Assessment: OK0835
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IAC Assessment: OK0835
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IAC Center Oklahoma State University
Assessment Year 2012
Principal Product Soft drink manufacturing
NAICS 312111 - Soft Drink Manufacturing
SIC 2086 - Bottled And Canned Soft Drinks
Sales $50,000,000-$100,000,000
# of Employees 100
Plant Area (Sq.Ft.) 130,000
Annual Production 48,000 Thousand Gallons
Production Hrs. Annual 7,488
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $602,507 7,714,074 kWh $0.08
Natural Gas $111,694 28,880 MMBtu $3.87
TOTAL ENERGY COSTS $714,201
RECOMMENDED SAVINGS* $133,990 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $46,966
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$4,445
Cost:
$1,500
- - $4,445 1,106 -
-
kWh
$4,445
1,106
MMBtu
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$5,644
Cost:
$17,103
- - $5,644 1,404 -
-
kWh
$5,644
1,404
MMBtu
03: 2.1224 REPLACE BOILER Savings:
$10,532
Cost:
$96,000
- - $10,532 2,620 -
-
kWh
$10,532
2,620
MMBtu
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$538
Cost:
$3,183
$538 6,727 - - $538
6,727
kWh
-
-
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$815
Cost:
$5,126
$815 10,193 - - $815
10,193
kWh
-
-
MMBtu
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$18,902
Cost:
$19,520
- - $18,902 4,702 -
-
kWh
$18,902
4,702
MMBtu
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$26,139
Cost:
$33,990
$26,139 326,748 - - $26,139
326,748
kWh
-
-
MMBtu
08: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$10,097
Cost:
$24,155
$10,097 126,218 - - $10,097
126,218
kWh
-
-
MMBtu
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$5,068
Cost:
$1,288
$5,068 63,346 - - $5,068
63,346
kWh
-
-
MMBtu
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,937
Cost:
$1,000
$9,937 124,207 - - $9,937
124,207
kWh
-
-
MMBtu
11: 2.4313 PROVIDE PROPER MAINTENANCE OF MOTOR DRIVEN EQUIPMENT Savings:
$621
Cost:
$120
$621 7,758 - - $621
7,758
kWh
-
-
MMBtu
12: 2.7312 MINIMIZE USE OF OUTSIDE MAKE-UP AIR FOR VENTILATION EXCEPT WHEN USED FOR ECONOMIZER CYCLE Savings:
$31,425
Cost:
-
$13,914 173,930 $17,511 4,356 $13,914
173,930
kWh
$17,511
4,356
MMBtu
13: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$8,840
Cost:
$4,000
$8,840 110,502 - - $8,840
110,502
kWh
-
-
MMBtu
14: 2.7211 CLEAN AND MAINTAIN REFRIGERANT CONDENSERS AND TOWERS Savings:
$987
Cost:
$240
$987 12,334 - - $987
12,334
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$133,990
Cost:
$207,225
$76,956 961,963 $57,034 14,188 $76,956
961,963
kWh
$57,034
14,188
MMBtu
TOTAL IMPLEMENTED Savings:
$46,966
Cost:
$5,803
$25,010 312,622 $21,956 5,462 $25,010
312,622
kWh
$21,956
5,462
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas