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IAC Assessment: OK0845
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IAC Assessment: OK0845
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Oklahoma State University
Assessment Year 2013
Principal Product Steel fabrication supplier of stairways, walkway assemblies
NAICS 238120 - Structural Steel and Precast Concrete Contractors
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 75
Plant Area (Sq.Ft.) 97,000
Annual Production 100,000 Tons
Production Hrs. Annual 4,562
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $120,680 2,505,186 kWh $0.05
Electricity Demand $46,420 6,397 kW-months/year $7.26
Natural Gas $3,486 408 MMBtu $8.54
Fuel Oil #1 $25,014 752 MMBtu $33.26
TOTAL ENERGY COSTS $195,600
RECOMMENDED SAVINGS* $33,638 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,613
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Fuel Oil #1 Electricity Usage Electricity Demand Electricity Fees Natural Gas Fuel Oil #1
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,354
Cost:
$12,299
$1,852 38,513 $502 69 - - - - - - $1,852
38,513
kWh
$502
69
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$90
Cost:
$366
$90 1,869 - - - - - - - - $90
1,869
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
03: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$2,271
Cost:
$3,608
$2,271 47,312 - - - - - - - - $2,271
47,312
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,058
Cost:
-
$730 15,328 $328 45 - - - - - - $730
15,328
kWh
$328
45
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,941
Cost:
$550
$2,941 61,265 - - - - - - - - $2,941
61,265
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
06: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$318
Cost:
$1,584
$318 6,633 - - - - - - - - $318
6,633
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,780
Cost:
$1,378
- - - - - - $1,780 209 - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,780
209
MMBtu
-
-
MMBtu
08: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$20,678
Cost:
$90,000
$265 5,520 - - - - $(-4,601) (-540) $25,014 752 $265
5,520
kWh
-
-
kW-months/year
-
-
$
$(-4,601)
(-540)
MMBtu
$25,014
752
MMBtu
09: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,148
Cost:
$7,526
- - - - $2,148 - - - - - -
-
kWh
-
-
kW-months/year
$2,148
-
$
-
-
MMBtu
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$33,638
Cost:
$117,311
$8,467 176,440 $830 114 $2,148 - $(-2,821) (-331) $25,014 752 $8,467
176,440
kWh
$830
114
kW-months/year
$2,148
-
$
$(-2,821)
(-331)
MMBtu
$25,014
752
MMBtu
TOTAL IMPLEMENTED Savings:
$5,613
Cost:
$14,433
$5,111 106,411 $502 69 - - - - - - $5,111
106,411
kWh
$502
69
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Fuel Oil #1 Electricity Usage Electricity Demand Electricity Fees Natural Gas Fuel Oil #1