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IAC Assessment: OK0850
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IAC Assessment: OK0850
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IAC Center Oklahoma State University
Assessment Year 2013
Principal Product Tubular Steel
NAICS 331210 - Iron and Steel Pipe and Tube Manufacturing from Purchased Steel
SIC 3317 - Steel Pipe And Tubes
Sales $5,000,000-$10,000,000
# of Employees 45
Plant Area (Sq.Ft.) 120,000
Annual Production 3,000 Units
Production Hrs. Annual 5,200
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $23,233 427,680 kWh $0.05
Electricity Demand $14,536 1,641 kW-months/year $8.86
Natural Gas $8,740 1,404 MMBtu $6.23
TOTAL ENERGY COSTS $46,509
RECOMMENDED SAVINGS* $17,261 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,340
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$2,313
Cost:
$16,254
$1,676 31,034 $637 72 - - - - $1,676
31,034
kWh
$637
72
kW-months/year
-
-
$
-
-
MMBtu
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$500
Cost:
$451
- - - - - - $500 80 -
-
kWh
-
-
kW-months/year
-
-
$
$500
80
MMBtu
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$123
Cost:
$307
$123 2,276 - - - - - - $123
2,276
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$906
Cost:
$337
$906 16,759 - - - - - - $906
16,759
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,925
Cost:
$14,793
$2,172 40,226 $753 85 - - - - $2,172
40,226
kWh
$753
85
kW-months/year
-
-
$
-
-
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$594
Cost:
$2,670
$413 7,648 $181 20 - - - - $413
7,648
kWh
$181
20
kW-months/year
-
-
$
-
-
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$126
Cost:
$654
$126 2,329 - - - - - - $126
2,329
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
08: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$2,079
Cost:
$159
- - - - - - $2,079 334 -
-
kWh
-
-
kW-months/year
-
-
$
$2,079
334
MMBtu
09: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$434
Cost:
$2,080
$402 7,441 $32 4 - - - - $402
7,441
kWh
$32
4
kW-months/year
-
-
$
-
-
MMBtu
10: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$212
Cost:
$1,200
$212 3,931 - - - - - - $212
3,931
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
11: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,693
Cost:
$11,638
- - - - $2,693 - - - -
-
kWh
-
-
kW-months/year
$2,693
-
$
-
-
MMBtu
12: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$4,356
Cost:
$14,994
$3,160 58,519 $1,196 135 - - - - $3,160
58,519
kWh
$1,196
135
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$17,261
Cost:
$65,537
$9,190 170,163 $2,799 316 $2,693 - $2,579 414 $9,190
170,163
kWh
$2,799
316
kW-months/year
$2,693
-
$
$2,579
414
MMBtu
TOTAL IMPLEMENTED Savings:
$1,340
Cost:
$2,417
$1,308 24,200 $32 4 - - - - $1,308
24,200
kWh
$32
4
kW-months/year
-
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas