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IAC Assessment: OK0855
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IAC Assessment: OK0855
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IAC Center Oklahoma State University
Assessment Year 2013
Principal Product Piping System
NAICS 326122 - Plastics Pipe and Pipe Fitting Manufacturing
SIC 3084 - Plastics Pipe
Sales $50,000,000-$100,000,000
# of Employees 393
Plant Area (Sq.Ft.) 312,500
Annual Production 6,265,296 Pieces
Production Hrs. Annual 8,760
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $825,796 16,941,325 kWh $0.05
Electricity Demand $204,102 31,644 kW-months/year $6.45
Natural Gas $102,585 27,900 MMBtu $3.68
TOTAL ENERGY COSTS $1,132,483
RECOMMENDED SAVINGS* $148,940 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $86,707
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$14,499
Cost:
$9,900
$14,499 295,898 - - - - - - $14,499
295,898
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
02: 2.6232 INSTALL SET-BACK TIMERS Savings:
$4,654
Cost:
$1,287
$1,478 30,158 - - - - $3,176 863 $1,478
30,158
kWh
-
-
kW-months/year
-
-
$
$3,176
863
MMBtu
03: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$2,588
Cost:
$9,900
$160 3,268 $32 5 - - $2,396 651 $160
3,268
kWh
$32
5
kW-months/year
-
-
$
$2,396
651
MMBtu
04: 2.7211 CLEAN AND MAINTAIN REFRIGERANT CONDENSERS AND TOWERS Savings:
$8,807
Cost:
$2,070
$7,168 146,292 $1,638 254 - - - - $7,168
146,292
kWh
$1,638
254
kW-months/year
-
-
$
-
-
MMBtu
05: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$6,342
Cost:
$18,900
$4,572 93,312 $1,045 162 - - $725 197 $4,572
93,312
kWh
$1,045
162
kW-months/year
-
-
$
$725
197
MMBtu
06: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$3,427
Cost:
$15,550
$457 9,325 - - - - $2,970 807 $457
9,325
kWh
-
-
kW-months/year
-
-
$
$2,970
807
MMBtu
07: 2.6232 INSTALL SET-BACK TIMERS Savings:
$386
Cost:
$1,600
- - - - - - $386 105 -
-
kWh
-
-
kW-months/year
-
-
$
$386
105
MMBtu
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$12,693
Cost:
$20,825
$7,894 161,109 $4,799 744 - - - - $7,894
161,109
kWh
$4,799
744
kW-months/year
-
-
$
-
-
MMBtu
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$26,095
Cost:
$69,580
$23,741 484,507 $2,354 365 - - - - $23,741
484,507
kWh
$2,354
365
kW-months/year
-
-
$
-
-
MMBtu
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,628
Cost:
$22,407
$2,544 51,925 $1,084 168 - - - - $2,544
51,925
kWh
$1,084
168
kW-months/year
-
-
$
-
-
MMBtu
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,455
Cost:
$8,640
$2,926 59,708 $529 82 - - - - $2,926
59,708
kWh
$529
82
kW-months/year
-
-
$
-
-
MMBtu
12: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,606
Cost:
$3,000
$9,606 196,049 - - - - - - $9,606
196,049
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
13: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,337
Cost:
$2,676
$2,337 47,686 - - - - - - $2,337
47,686
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
14: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$4,571
Cost:
$3,850
$4,571 93,280 - - - - - - $4,571
93,280
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
15: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,950
Cost:
$1,220
- - - - - - $1,950 530 -
-
kWh
-
-
kW-months/year
-
-
$
$1,950
530
MMBtu
16: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$12,059
Cost:
$54,000
- - - - - - $12,059 3,277 -
-
kWh
-
-
kW-months/year
-
-
$
$12,059
3,277
MMBtu
17: 2.2511 INSULATE BARE EQUIPMENT Savings:
$7,673
Cost:
$1,199
- - - - - - $7,673 2,085 -
-
kWh
-
-
kW-months/year
-
-
$
$7,673
2,085
MMBtu
18: 2.2511 INSULATE BARE EQUIPMENT Savings:
$258
Cost:
$960
- - - - - - $258 70 -
-
kWh
-
-
kW-months/year
-
-
$
$258
70
MMBtu
19: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,292
Cost:
$6,796
$4,292 87,600 - - - - - - $4,292
87,600
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
20: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,823
Cost:
$3,063
$1,823 37,211 - - - - - - $1,823
37,211
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
21: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$17,798
Cost:
$13,508
- - - - $17,798 - - - -
-
kWh
-
-
kW-months/year
$17,798
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$148,940
Cost:
$270,931
$88,069 1,797,328 $11,481 1,780 $17,798 - $31,592 8,585 $88,069
1,797,328
kWh
$11,481
1,780
kW-months/year
$17,798
-
$
$31,592
8,585
MMBtu
TOTAL IMPLEMENTED Savings:
$86,707
Cost:
$148,227
$52,888 1,079,365 $9,875 1,531 $17,798 - $6,146 1,670 $52,888
1,079,365
kWh
$9,875
1,531
kW-months/year
$17,798
-
$
$6,146
1,670
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas