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IAC Assessment: OK0860
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IAC Assessment: OK0860
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center Oklahoma State University
Assessment Year 2013
Principal Product Heat Exchangers
NAICS 332410 - Power Boiler and Heat Exchanger Manufacturing
SIC 3443 - Fabricated Plate Work (boiler Shops)
Sales $50,000,000-$100,000,000
# of Employees 200
Plant Area (Sq.Ft.) 164,283
Annual Production 1,000 Pieces
Production Hrs. Annual 8,760
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $174,605 2,956,990 kWh $0.06
Electricity Demand $118,298 17,603 kW-months/year $6.72
Natural Gas $56,205 9,957 MMBtu $5.64
TOTAL ENERGY COSTS $365,475
RECOMMENDED SAVINGS* $74,175 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,167
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.6232 INSTALL SET-BACK TIMERS Savings:
$3,227
Cost:
$1,723
$3,227 54,698 - - - - - - $3,227
54,698
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
02: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$3,823
Cost:
$5,100
$3,823 68,400 - - - - - - $3,823
68,400
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
03: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$3,126
Cost:
$26,250
- - - - - - $3,126 554 -
-
kWh
-
-
kW-months/year
-
-
$
$3,126
554
MMBtu
04: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$3,366
Cost:
$14,850
$(-1,157) (-19,605) - - - - $4,523 802 $(-1,157)
(-19,605)
kWh
-
-
kW-months/year
-
-
$
$4,523
802
MMBtu
05: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$3,223
Cost:
$3,250
- - - - - - $3,223 571 -
-
kWh
-
-
kW-months/year
-
-
$
$3,223
571
MMBtu
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,722
Cost:
$1,750
$2,722 46,129 - - - - - - $2,722
46,129
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$986
Cost:
$513
$986 16,709 - - - - - - $986
16,709
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,206
Cost:
$847
- - - - - - $3,206 569 -
-
kWh
-
-
kW-months/year
-
-
$
$3,206
569
MMBtu
09: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$2,499
Cost:
$3,850
$2,499 42,355 - - - - - - $2,499
42,355
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
10: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$14,580
Cost:
$12,694
- - - - $14,580 - - - -
-
kWh
-
-
kW-months/year
$14,580
-
$
-
-
MMBtu
11: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$32,972
Cost:
$69,860
$28,522 483,428 $4,450 662 - - - - $28,522
483,428
kWh
$4,450
662
kW-months/year
-
-
$
-
-
MMBtu
12: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$445
Cost:
$3,675
$445 7,535 - - - - - - $445
7,535
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$74,175
Cost:
$144,362
$41,067 699,649 $4,450 662 $14,580 - $14,078 2,496 $41,067
699,649
kWh
$4,450
662
kW-months/year
$14,580
-
$
$14,078
2,496
MMBtu
TOTAL IMPLEMENTED Savings:
$3,167
Cost:
$5,425
$3,167 53,664 - - - - - - $3,167
53,664
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas