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IAC Assessment: OK0877
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IAC Assessment: OK0877
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IAC Center Oklahoma State University
Assessment Year 2014
Principal Product Investment castings
NAICS 331523 - Nonferrous Metal Die-Casting Foundries
SIC 3324 - Steel Investment Foundries
Sales $5,000,000-$10,000,000
# of Employees 54
Plant Area (Sq.Ft.) 20,000
Annual Production 28,600 Pieces
Production Hrs. Annual 5,850
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $185,308 1,546,500 kWh $0.12
Natural Gas $30,563 6,728 MMBtu $4.54
TOTAL ENERGY COSTS $215,871
RECOMMENDED SAVINGS* $62,962 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $26,107
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$23,245
Cost:
-
$23,245 193,708 - - $23,245
193,708
kWh
-
-
MMBtu
02: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$2,223
Cost:
$1,540
$2,223 18,528 - - $2,223
18,528
kWh
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$11,460
Cost:
$2,969
$11,460 95,500 - - $11,460
95,500
kWh
-
-
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$652
Cost:
$3,540
$652 5,437 - - $652
5,437
kWh
-
-
MMBtu
05: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$8,810
Cost:
$4,000
$8,810 73,416 - - $8,810
73,416
kWh
-
-
MMBtu
06: 2.7211 CLEAN AND MAINTAIN REFRIGERANT CONDENSERS AND TOWERS Savings:
$52
Cost:
$30
$52 430 - - $52
430
kWh
-
-
MMBtu
07: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$700
Cost:
$120
- - $700 154 -
-
kWh
$700
154
MMBtu
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$487
Cost:
$1,834
$487 4,057 - - $487
4,057
kWh
-
-
MMBtu
09: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY Savings:
$2,159
Cost:
$1,600
- - $2,159 475 -
-
kWh
$2,159
475
MMBtu
10: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$6,815
Cost:
$55,000
- - $6,815 1,502 -
-
kWh
$6,815
1,502
MMBtu
11: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$3,984
Cost:
$17,104
- - $3,984 877 -
-
kWh
$3,984
877
MMBtu
12: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$2,375
Cost:
$5,900
- - $2,375 523 -
-
kWh
$2,375
523
MMBtu
TOTAL RECOMMENDED Savings:
$62,962
Cost:
$93,637
$46,929 391,077 $16,033 3,531 $46,929
391,077
kWh
$16,033
3,531
MMBtu
TOTAL IMPLEMENTED Savings:
$26,107
Cost:
$5,170
$23,949 199,575 $2,159 475 $23,949
199,575
kWh
$2,159
475
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas