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IAC Assessment: OK0879
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IAC Assessment: OK0879
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IAC Center Oklahoma State University
Assessment Year 2014
Principal Product Electric Motors, Water systems, Fueling systems
NAICS 335312 - Motor and Generator Manufacturing
SIC 3621 - Motors And Generators
Sales $50,000,000-$100,000,000
# of Employees 335
Plant Area (Sq.Ft.) 332,000
Annual Production 75,000 Pieces
Production Hrs. Annual 4,810
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $525,016 10,224,900 kWh $0.05
Electricity Demand $161,573 19,350 kW-months/year $8.35
Natural Gas $133,393 22,191 MMBtu $6.01
TOTAL ENERGY COSTS $819,981
RECOMMENDED SAVINGS* $305,581 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $39,189
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$18,268
Cost:
$1,245
$18,268 356,111 - - - - - - $18,268
356,111
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
02: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$6,423
Cost:
$7,826
$6,423 125,195 - - - - - - $6,423
125,195
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,769
Cost:
$168
$3,769 73,474 - - - - - - $3,769
73,474
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
04: 2.7211 CLEAN AND MAINTAIN REFRIGERANT CONDENSERS AND TOWERS Savings:
$1,649
Cost:
$1,014
$839 16,351 $810 97 - - - - $839
16,351
kWh
$810
97
kW-months/year
-
-
$
-
-
MMBtu
05: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$39,930
Cost:
$127,500
- - - - - - $39,930 6,643 -
-
kWh
-
-
kW-months/year
-
-
$
$39,930
6,643
MMBtu
06: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$8,374
Cost:
$29,700
$(-1,003) (-19,551) - - - - $9,377 1,560 $(-1,003)
(-19,551)
kWh
-
-
kW-months/year
-
-
$
$9,377
1,560
MMBtu
07: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$3,751
Cost:
$6,500
- - - - - - $3,751 624 -
-
kWh
-
-
kW-months/year
-
-
$
$3,751
624
MMBtu
08: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$402
Cost:
$237
$402 7,834 - - - - - - $402
7,834
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
09: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$29,530
Cost:
$21,500
$(-154) (-3,004) - - - - $29,684 4,938 $(-154)
(-3,004)
kWh
-
-
kW-months/year
-
-
$
$29,684
4,938
MMBtu
10: 2.2511 INSULATE BARE EQUIPMENT Savings:
$304
Cost:
$148
$304 5,923 - - - - - - $304
5,923
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$332
Cost:
$3,829
$332 6,478 - - - - - - $332
6,478
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
12: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$587
Cost:
$5,092
$587 11,445 - - - - - - $587
11,445
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$600
Cost:
$7,371
$600 11,697 - - - - - - $600
11,697
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
14: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$36,208
Cost:
$5,120
$36,208 705,810 - - - - - - $36,208
705,810
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
15: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$155,454
Cost:
-
- - - - $155,454 - - - -
-
kWh
-
-
kW-months/year
$155,454
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$305,581
Cost:
$217,250
$66,575 1,297,763 $810 97 $155,454 - $82,742 13,765 $66,575
1,297,763
kWh
$810
97
kW-months/year
$155,454
-
$
$82,742
13,765
MMBtu
TOTAL IMPLEMENTED Savings:
$39,189
Cost:
$40,338
$29,002 565,337 $810 97 - - $9,377 1,560 $29,002
565,337
kWh
$810
97
kW-months/year
-
-
$
$9,377
1,560
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas