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IAC Assessment: OK0881
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IAC Assessment: OK0881
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IAC Center Oklahoma State University
Assessment Year 2014
Principal Product Gray and Ductile iron
NAICS 331511 - Iron Foundries
SIC 3321 - Gray And Ductile Iron Foundries
Sales $5,000,000-$10,000,000
# of Employees 40
Plant Area (Sq.Ft.) 60,000
Annual Production 3,000,000 Pounds
Production Hrs. Annual 2,340
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $182,947 2,583,600 kWh $0.07
Electricity Demand $121,734 15,217 kW-months/year $8.00
Natural Gas $31,944 4,695 MMBtu $6.80
TOTAL ENERGY COSTS $336,625
RECOMMENDED SAVINGS* $124,150 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $97,789
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Primary Raw Material Electricity Usage Electricity Demand Natural Gas Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,989
Cost:
$700
$3,989 56,188 - - - - - - $3,989
56,188
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$1,592
Cost:
$3,432
$1,592 22,426 - - - - - - $1,592
22,426
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$891
Cost:
$847
- - - - $891 131 - - -
-
kWh
-
-
kW-months/year
$891
131
MMBtu
-
-
$
04: 2.4227 USE COMPRESSOR AIR FILTERS Savings:
$721
Cost:
$112
$721 10,155 - - - - - - $721
10,155
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,393
Cost:
-
$2,393 33,711 - - - - - - $2,393
33,711
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$1,894
Cost:
$7,100
$1,894 26,670 - - - - - - $1,894
26,670
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,196
Cost:
$1,170
$3,196 45,021 - - - - - - $3,196
45,021
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,194
Cost:
$4,592
$1,194 16,810 - - - - - - $1,194
16,810
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
09: 2.7211 CLEAN AND MAINTAIN REFRIGERANT CONDENSERS AND TOWERS Savings:
$267
Cost:
$56
$224 3,154 $43 5 - - - - $224
3,154
kWh
$43
5
kW-months/year
-
-
MMBtu
-
-
$
10: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$840
Cost:
$910
$703 9,906 $136 17 - - - - $703
9,906
kWh
$136
17
kW-months/year
-
-
MMBtu
-
-
$
11: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$463
Cost:
$181
$225 3,172 - - $238 35 - - $225
3,172
kWh
-
-
kW-months/year
$238
35
MMBtu
-
-
$
12: 2.6232 INSTALL SET-BACK TIMERS Savings:
$6,977
Cost:
$3,900
- - - - $6,977 1,026 - - -
-
kWh
-
-
kW-months/year
$6,977
1,026
MMBtu
-
-
$
13: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$10,828
Cost:
$18,850
$10,828 152,501 - - - - - - $10,828
152,501
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
14: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$381
Cost:
$1,728
$381 5,364 - - - - - - $381
5,364
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
15: 4.445 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$88,525
Cost:
$492,000
$8,686 122,340 $11,838 1,480 - - $68,000 - $8,686
122,340
kWh
$11,838
1,480
kW-months/year
-
-
MMBtu
$68,000
-
$
TOTAL RECOMMENDED Savings:
$124,150
Cost:
$535,578
$36,026 507,418 $12,018 1,502 $8,106 1,192 $68,000 - $36,026
507,418
kWh
$12,018
1,502
kW-months/year
$8,106
1,192
MMBtu
$68,000
-
$
TOTAL IMPLEMENTED Savings:
$97,789
Cost:
$499,968
$17,907 252,218 $11,882 1,485 - - $68,000 - $17,907
252,218
kWh
$11,882
1,485
kW-months/year
-
-
MMBtu
$68,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Primary Raw Material Electricity Usage Electricity Demand Natural Gas Primary Raw Material