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IAC Assessment: OK0898
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IAC Assessment: OK0898
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IAC Center Oklahoma State University
Assessment Year 2014
Principal Product Ready mix concrete
NAICS 327320 - Ready-Mix Concrete Manufacturing
SIC 3273 - Ready-mixed Concrete
Sales $5,000,000-$10,000,000
# of Employees 100
Plant Area (Sq.Ft.) 45,256
Annual Production 550,000 Units
Production Hrs. Annual 3,744
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $90,597 1,154,760 kWh $0.08
Natural Gas $38,671 6,509 MMBtu $5.94
Fuel Oil #2 $20,273 18,194 MMBtu $1.11
TOTAL ENERGY COSTS $149,541
RECOMMENDED SAVINGS* $151,868 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,116
#|Description Savings
Cost
Status Electricity Usage Natural Gas Fuel Oil #2 Other Gas Other Liquid (non-haz) Ancillary Material Cost Water Consumption Electricity Usage Natural Gas Fuel Oil #2 Other Gas Other Liquid (non-haz) Ancillary Material Cost Water Consumption
$ kWh $ MMBtu $ MMBtu $ MMBtu $ gal $ $ $ Tgal
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$12,191
Cost:
$15,000
- - $12,191 2,052 - - - - - - - - - - -
-
kWh
$12,191
2,052
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
$
-
-
Tgal
02: 2.6232 INSTALL SET-BACK TIMERS Savings:
$3,689
Cost:
$1,965
$3,689 46,117 - - - - - - - - - - - - $3,689
46,117
kWh
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
$
-
-
Tgal
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,132
Cost:
$1,689
- - $1,132 191 - - - - - - - - - - -
-
kWh
$1,132
191
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
$
-
-
Tgal
04: 2.7211 CLEAN AND MAINTAIN REFRIGERANT CONDENSERS AND TOWERS Savings:
$303
Cost:
$270
$303 3,786 - - - - - - - - - - - - $303
3,786
kWh
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
$
-
-
Tgal
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,300
Cost:
$11,014
$4,300 53,760 - - - - - - - - - - - - $4,300
53,760
kWh
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
$
-
-
Tgal
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,345
Cost:
$5,971
$1,345 16,817 - - - - - - - - - - - - $1,345
16,817
kWh
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
$
-
-
Tgal
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$136
Cost:
$463
$136 1,703 - - - - - - - - - - - - $136
1,703
kWh
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
$
-
-
Tgal
08: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$1,045
Cost:
$1,060
$1,045 13,061 - - - - - - - - - - - - $1,045
13,061
kWh
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
$
-
-
Tgal
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$90
Cost:
$178
$90 1,128 - - - - - - - - - - - - $90
1,128
kWh
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
$
-
-
Tgal
10: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$6,545
Cost:
$27,400
$3,058 38,225 $3,487 587 - - - - - - - - - - $3,058
38,225
kWh
$3,487
587
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
$
-
-
Tgal
11: 4.132 PURCHASE NEW EQUIPMENT TO REDUCE MATERIAL USE / COST Savings:
$89,952
Cost:
$75,900
$(-1,515) (-18,938) - - - - - - $(-139) (-73) $91,607 - - - $(-1,515)
(-18,938)
kWh
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
$(-139)
(-73)
gal
$91,607
-
$
-
-
Tgal
12: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$20,273
Cost:
$45,000
- - - - $43,281 1,440 $(-23,008) (-1,458) - - - - - - -
-
kWh
-
-
MMBtu
$43,281
1,440
MMBtu
$(-23,008)
(-1,458)
MMBtu
-
-
gal
-
-
$
-
-
Tgal
13: 3.4159 REPLACE TREATED WATER WITH WELL / SURFACE WATER Savings:
$10,867
Cost:
$27,400
- - - - - - - - - - - - $10,867 - -
-
kWh
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
$
$10,867
-
Tgal
TOTAL RECOMMENDED Savings:
$151,868
Cost:
$213,310
$12,451 155,659 $16,810 2,830 $43,281 1,440 $(-23,008) (-1,458) $(-139) (-73) $91,607 - $10,867 - $12,451
155,659
kWh
$16,810
2,830
MMBtu
$43,281
1,440
MMBtu
$(-23,008)
(-1,458)
MMBtu
$(-139)
(-73)
gal
$91,607
-
$
$10,867
-
Tgal
TOTAL IMPLEMENTED Savings:
$8,116
Cost:
$29,822
$3,497 43,714 $4,619 778 - - - - - - - - - - $3,497
43,714
kWh
$4,619
778
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ MMBtu $ MMBtu $ MMBtu $ gal $ $ $ Tgal
Electricity Usage Natural Gas Fuel Oil #2 Other Gas Other Liquid (non-haz) Ancillary Material Cost Water Consumption Electricity Usage Natural Gas Fuel Oil #2 Other Gas Other Liquid (non-haz) Ancillary Material Cost Water Consumption