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IAC Assessment: OK0909
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IAC Assessment: OK0909
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IAC Center Oklahoma State University
Assessment Year 2015
Principal Product Processed meat
NAICS 311612 - Meat Processed from Carcasses
SIC 2013 - Sausages And Other Prepared Meats
Sales $10,000,000-$50,000,000
# of Employees 469
Plant Area (Sq.Ft.) 189,000
Annual Production 140,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,410,007 25,855,500 kWh $0.05
Electricity Demand $580,883 46,805 kW-months/year $12.41
Natural Gas $940,001 175,545 MMBtu $5.35
TOTAL ENERGY COSTS $3,304,913
RECOMMENDED SAVINGS* $408,102 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $82,568
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$3,077
Cost:
-
$1,828 33,230 - - - - $1,249 233 $1,828
33,230
kWh
-
-
kW-months/year
-
-
$
$1,249
233
MMBtu
02: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$2,799
Cost:
$7,680
$2,799 50,894 - - - - - - $2,799
50,894
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
03: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$4,249
Cost:
$8,691
$4,249 77,259 - - - - - - $4,249
77,259
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$797
Cost:
$3,904
$797 14,498 - - - - - - $797
14,498
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$11,514
Cost:
$34,454
$8,461 153,834 $3,053 246 - - - - $8,461
153,834
kWh
$3,053
246
kW-months/year
-
-
$
-
-
MMBtu
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$10,211
Cost:
$2,000
- - - - - - $10,211 1,905 -
-
kWh
-
-
kW-months/year
-
-
$
$10,211
1,905
MMBtu
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$300
Cost:
$377
- - - - - - $300 56 -
-
kWh
-
-
kW-months/year
-
-
$
$300
56
MMBtu
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$34,856
Cost:
$41,000
- - - - - - $34,856 6,503 -
-
kWh
-
-
kW-months/year
-
-
$
$34,856
6,503
MMBtu
09: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$1,404
Cost:
$824
- - - - - - $1,404 262 -
-
kWh
-
-
kW-months/year
-
-
$
$1,404
262
MMBtu
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,060
Cost:
$1,875
$4,060 73,822 - - - - - - $4,060
73,822
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
11: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$25,364
Cost:
$2,846
$11,669 212,160 - - - - $13,695 2,555 $11,669
212,160
kWh
-
-
kW-months/year
-
-
$
$13,695
2,555
MMBtu
12: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$43,900
Cost:
$87,882
$(-1,076) (-19,569) $(-333) (-27) - - $45,309 8,453 $(-1,076)
(-19,569)
kWh
$(-333)
(-27)
kW-months/year
-
-
$
$45,309
8,453
MMBtu
13: 2.3417 USE WASTE HEAT WITH A CLOSED-CYCLE GAS TURBINE-GENERATOR SET TO COGENERATE ELECTRICITY AND HEAT Savings:
$265,571
Cost:
$1,832,665
- - - - $173,047 - $92,524 17,262 -
-
kWh
-
-
kW-months/year
$173,047
-
$
$92,524
17,262
MMBtu
TOTAL RECOMMENDED Savings:
$408,102
Cost:
$2,024,198
$32,787 596,128 $2,720 219 $173,047 - $199,548 37,229 $32,787
596,128
kWh
$2,720
219
kW-months/year
$173,047
-
$
$199,548
37,229
MMBtu
TOTAL IMPLEMENTED Savings:
$82,568
Cost:
$60,129
$21,153 384,604 - - - - $61,415 11,458 $21,153
384,604
kWh
-
-
kW-months/year
-
-
$
$61,415
11,458
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas