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IAC Assessment: OK0914
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IAC Assessment: OK0914
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IAC Center Oklahoma State University
Assessment Year 2015
Principal Product Poultry processing
NAICS 311615 - Poultry Processing
SIC 2015 - Poultry Slaughtering And Processing
Sales >$500,000,000
# of Employees 3,500
Plant Area (Sq.Ft.) 500,000
Annual Production 1,524,000,000 Pounds
Production Hrs. Annual 7,488
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $5,107,091 128,458,035 kWh $0.04
Electricity Demand $1,486,899 250,284 kW-months/year $5.94
Natural Gas $6,617,751 1,410,023 MMBtu $4.69
TOTAL ENERGY COSTS $13,211,741
RECOMMENDED SAVINGS* $572,952 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,624
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$4,502
Cost:
$11,500
- - - - - - $4,502 959 -
-
kWh
-
-
kW-months/year
-
-
$
$4,502
959
MMBtu
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$7,411
Cost:
$32,000
- - - - - - $7,411 1,579 -
-
kWh
-
-
kW-months/year
-
-
$
$7,411
1,579
MMBtu
03: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$4,010
Cost:
$2,099
- - - - - - $4,010 854 -
-
kWh
-
-
kW-months/year
-
-
$
$4,010
854
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,766
Cost:
$7,337
$1,246 31,146 $520 88 - - - - $1,246
31,146
kWh
$520
88
kW-months/year
-
-
$
-
-
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,014
Cost:
$18,774
$3,159 78,963 $855 144 - - - - $3,159
78,963
kWh
$855
144
kW-months/year
-
-
$
-
-
MMBtu
06: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$13,124
Cost:
$200
$13,124 328,104 - - - - - - $13,124
328,104
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$15,340
Cost:
$3,200
$15,340 383,503 - - - - - - $15,340
383,503
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$42,247
Cost:
$75,023
- - - - - - $42,247 8,789 -
-
kWh
-
-
kW-months/year
-
-
$
$42,247
8,789
MMBtu
09: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$22,289
Cost:
$11,500
- - - - - - $22,289 4,750 -
-
kWh
-
-
kW-months/year
-
-
$
$22,289
4,750
MMBtu
10: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$9,732
Cost:
$17,000
- - - - - - $9,732 2,074 -
-
kWh
-
-
kW-months/year
-
-
$
$9,732
2,074
MMBtu
11: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$3,699
Cost:
$876
- - - - - - $3,699 786 -
-
kWh
-
-
kW-months/year
-
-
$
$3,699
786
MMBtu
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,749
Cost:
$7,233
$1,236 30,888 $513 86 - - - - $1,236
30,888
kWh
$513
86
kW-months/year
-
-
$
-
-
MMBtu
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,780
Cost:
$7,450
$1,438 35,942 $342 58 - - - - $1,438
35,942
kWh
$342
58
kW-months/year
-
-
$
-
-
MMBtu
14: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$2,544
Cost:
$200
$2,544 63,600 - - - - - - $2,544
63,600
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
15: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,284
Cost:
$1,600
$6,284 157,107 - - - - - - $6,284
157,107
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
16: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$64,892
Cost:
$80,198
- - - - - - $64,892 14,062 -
-
kWh
-
-
kW-months/year
-
-
$
$64,892
14,062
MMBtu
17: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$3,733
Cost:
$703
- - - - - - $3,733 795 -
-
kWh
-
-
kW-months/year
-
-
$
$3,733
795
MMBtu
18: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,019
Cost:
$7,450
$1,677 41,933 $342 58 - - - - $1,677
41,933
kWh
$342
58
kW-months/year
-
-
$
-
-
MMBtu
19: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,048
Cost:
$5,892
$741 18,533 $307 52 - - - - $741
18,533
kWh
$307
52
kW-months/year
-
-
$
-
-
MMBtu
20: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$52,725
Cost:
$154,000
- - - - $52,725 - - - -
-
kWh
-
-
kW-months/year
$52,725
-
$
-
-
MMBtu
21: 2.3417 USE WASTE HEAT WITH A CLOSED-CYCLE GAS TURBINE-GENERATOR SET TO COGENERATE ELECTRICITY AND HEAT Savings:
$308,044
Cost:
$1,832,665
- - - - $226,809 - $81,235 17,310 -
-
kWh
-
-
kW-months/year
$226,809
-
$
$81,235
17,310
MMBtu
TOTAL RECOMMENDED Savings:
$572,952
Cost:
$2,276,900
$46,789 1,169,719 $2,880 486 $279,534 - $243,750 51,958 $46,789
1,169,719
kWh
$2,880
486
kW-months/year
$279,534
-
$
$243,750
51,958
MMBtu
TOTAL IMPLEMENTED Savings:
$21,624
Cost:
$4,800
$21,624 540,610 - - - - - - $21,624
540,610
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas