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IAC Assessment: OK0923
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IAC Assessment: OK0923
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IAC Center Oklahoma State University
Assessment Year 2015
Principal Product Bolted Steel Tanks
NAICS 331110 - Iron and Steel Mills and Ferroalloy Manufacturing
SIC 3312 - Blast Furnaces And Steel Mills
Sales $50,000,000-$100,000,000
# of Employees 180
Plant Area (Sq.Ft.) 147,200
Annual Production 700,000 Pieces
Production Hrs. Annual 6,448
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $308,565 5,257,120 kWh $0.06
Electricity Demand $177,799 13,432 kW-months/year $13.24
Natural Gas $323,338 54,072 MMBtu $5.98
TOTAL ENERGY COSTS $833,119
RECOMMENDED SAVINGS* $119,686 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $62,668
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,384
Cost:
$754
$1,384 23,464 - - - - - - - - $1,384
23,464
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
02: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$1,094
Cost:
-
$2,444 41,431 - - - - - - $(-1,350) - $2,444
41,431
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-1,350)
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$975
Cost:
$7,410
$482 8,161 $493 37 - - - - - - $482
8,161
kWh
$493
37
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$37,605
Cost:
$98,298
$26,531 449,683 $11,074 836 - - - - - - $26,531
449,683
kWh
$11,074
836
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,611
Cost:
$8,405
$1,611 27,306 - - - - - - - - $1,611
27,306
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
06: 2.7211 CLEAN AND MAINTAIN REFRIGERANT CONDENSERS AND TOWERS Savings:
$440
Cost:
$243
$394 6,674 $46 3 - - - - - - $394
6,674
kWh
$46
3
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
07: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$3,567
Cost:
$16,500
$2,321 39,341 $271 20 $974 163 - - - - $2,321
39,341
kWh
$271
20
kW-months/year
$974
163
MMBtu
-
-
Tgal
-
-
$
08: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$3,301
Cost:
$3,696
$3,301 55,956 - - - - - - - - $3,301
55,956
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
09: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$15,377
Cost:
$55,000
$14,860 251,859 $517 39 - - - - - - $14,860
251,859
kWh
$517
39
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
10: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$12,302
Cost:
$47,922
- - - - $12,302 2,057 - - - - -
-
kWh
-
-
kW-months/year
$12,302
2,057
MMBtu
-
-
Tgal
-
-
$
11: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$21,088
Cost:
$31,200
- - - - $21,088 3,526 - - - - -
-
kWh
-
-
kW-months/year
$21,088
3,526
MMBtu
-
-
Tgal
-
-
$
12: 3.4151 MINIMIZE WATER USAGE Savings:
$20,944
Cost:
$94,386
- - - - - - $20,944 3,855 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$20,944
3,855
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$119,686
Cost:
$363,814
$53,328 903,875 $12,401 937 $34,364 5,746 $20,944 3,855 $(-1,350) - $53,328
903,875
kWh
$12,401
937
kW-months/year
$34,364
5,746
MMBtu
$20,944
3,855
Tgal
$(-1,350)
-
$
TOTAL IMPLEMENTED Savings:
$62,668
Cost:
$208,742
$31,462 533,255 $11,613 877 - - $20,944 3,855 $(-1,350) - $31,462
533,255
kWh
$11,613
877
kW-months/year
-
-
MMBtu
$20,944
3,855
Tgal
$(-1,350)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes