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IAC Assessment: OK0925
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IAC Assessment: OK0925
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Oklahoma State University
Assessment Year 2015
Principal Product Plastic blowmolded parts
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 70,000
Annual Production 20,000,000 Pounds
Production Hrs. Annual 7,440
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $458,948 13,001,362 kWh $0.04
Electricity Demand $210,423 26,059 kW-months/year $8.07
Natural Gas $2,466 265 MMBtu $9.31
TOTAL ENERGY COSTS $671,837
RECOMMENDED SAVINGS* $62,075 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,612
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$15,255
Cost:
$71,792
$11,146 315,754 $4,109 509 $11,146
315,754
kWh
$4,109
509
kW-months/year
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,930
Cost:
$9,328
$1,475 41,798 $455 56 $1,475
41,798
kWh
$455
56
kW-months/year
03: 2.7211 CLEAN AND MAINTAIN REFRIGERANT CONDENSERS AND TOWERS Savings:
$160
Cost:
$214
$88 2,483 $73 9 $88
2,483
kWh
$73
9
kW-months/year
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,762
Cost:
$933
$4,762 134,902 - - $4,762
134,902
kWh
-
-
kW-months/year
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$278
Cost:
$229
$278 7,876 - - $278
7,876
kWh
-
-
kW-months/year
06: 2.4227 USE COMPRESSOR AIR FILTERS Savings:
$757
Cost:
$362
$757 21,450 - - $757
21,450
kWh
-
-
kW-months/year
07: 3.7141 IMPROVE CLEANING EFFICIENCY BY MAINTAINING CLEANING SYSTEM Savings:
$6,933
Cost:
$5,596
$2,589 73,329 $4,344 538 $2,589
73,329
kWh
$4,344
538
kW-months/year
08: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$3,748
Cost:
$9,360
$3,748 101,185 - - $3,748
101,185
kWh
-
-
kW-months/year
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$14,024
Cost:
$10,944
$10,245 290,220 $3,779 468 $10,245
290,220
kWh
$3,779
468
kW-months/year
10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$9,128
Cost:
$65,326
$9,128 258,579 - - $9,128
258,579
kWh
-
-
kW-months/year
11: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$5,100
Cost:
$9,690
$5,100 144,490 - - $5,100
144,490
kWh
-
-
kW-months/year
TOTAL RECOMMENDED Savings:
$62,075
Cost:
$183,774
$49,315 1,392,066 $12,760 1,580 $49,315
1,392,066
kWh
$12,760
1,580
kW-months/year
TOTAL IMPLEMENTED Savings:
$12,612
Cost:
$7,105
$8,195 232,164 $4,417 547 $8,195
232,164
kWh
$4,417
547
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand