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IAC logo
IAC Assessment: OK0932
Sponsored by:
EERE AMO
IAC logo
IAC Assessment: OK0932
IAC Center Oklahoma State University
Assessment Year 2016
Principal Product Conveyor belts
NAICS 326220 - Rubber and Plastics Hoses and Belting Manufacturing
SIC 3052 - Rubber & Plastics Hose & Belting
Sales $30,000,000
# of Employees 85
Plant Area (Sq.Ft.) 143,884
Annual Production 11,780,000 Pounds
Production Hrs. Annual 6,240
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $87,621 1,904,800 kWh $0.05
Electricity Demand $201,810 12,313 kW-months/year $16.39
Natural Gas $181,940 26,887 MMBtu $6.77
TOTAL ENERGY COSTS $471,371
RECOMMENDED SAVINGS* $56,216 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,764
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,787
Cost:
$14,515
$4,263 92,677 $1,524 93 - - - - $4,263
92,677
kWh
$1,524
93
kW-months/year
-
-
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,916
Cost:
$7,335
$3,507 76,238 $2,409 147 - - - - $3,507
76,238
kWh
$2,409
147
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$3,703
Cost:
$11,940
- - - - $3,703 547 - - -
-
kWh
-
-
kW-months/year
$3,703
547
MMBtu
-
-
$
04: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$1,740
Cost:
$2,829
$88 1,908 - - $1,652 244 - - $88
1,908
kWh
-
-
kW-months/year
$1,652
244
MMBtu
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$481
Cost:
$460
- - - - $481 71 - - -
-
kWh
-
-
kW-months/year
$481
71
MMBtu
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$52
Cost:
$175
$52 1,137 - - - - - - $52
1,137
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$240
Cost:
$125
$240 5,228 - - - - - - $240
5,228
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
08: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$3,679
Cost:
$12,315
$3,679 79,984 - - - - - - $3,679
79,984
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
09: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$429
Cost:
-
- - - - $1,929 285 $(-1,500) - -
-
kWh
-
-
kW-months/year
$1,929
285
MMBtu
$(-1,500)
-
$
10: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$6,093
Cost:
$30,000
- - - - $6,093 900 - - -
-
kWh
-
-
kW-months/year
$6,093
900
MMBtu
-
-
$
11: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$3,216
Cost:
$871
- - - - $3,216 475 - - -
-
kWh
-
-
kW-months/year
$3,216
475
MMBtu
-
-
$
12: 2.1212 OPERATE BOILERS ON HIGH FIRE SETTING Savings:
$16,492
Cost:
-
- - - - $16,492 2,436 - - -
-
kWh
-
-
kW-months/year
$16,492
2,436
MMBtu
-
-
$
13: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$4,272
Cost:
$1,100
- - - - $4,272 631 - - -
-
kWh
-
-
kW-months/year
$4,272
631
MMBtu
-
-
$
14: 2.2114 SHUT OFF STEAM TRAPS ON SUPER HEATED STEAM LINES WHEN NOT IN USE Savings:
$4,116
Cost:
-
- - - - $4,116 608 - - -
-
kWh
-
-
kW-months/year
$4,116
608
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$56,216
Cost:
$81,665
$11,829 257,172 $3,933 240 $41,954 6,197 $(-1,500) - $11,829
257,172
kWh
$3,933
240
kW-months/year
$41,954
6,197
MMBtu
$(-1,500)
-
$
TOTAL IMPLEMENTED Savings:
$20,764
Cost:
$1,100
- - - - $20,764 3,067 - - -
-
kWh
-
-
kW-months/year
$20,764
3,067
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes