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IAC Assessment: OK0934
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IAC Assessment: OK0934
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IAC Center Oklahoma State University
Assessment Year 2016
Principal Product Unlaminated plastics profile shape manufacturing
NAICS 326121 - Unlaminated Plastics Profile Shape Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 320
Plant Area (Sq.Ft.) 450,000
Annual Production 43,000,000 Pounds
Production Hrs. Annual 8,088
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,352,389 33,717,000 kWh $0.04
Electricity Demand $1,005,607 60,665 kW-months/year $16.58
Natural Gas $30,956 3,706 MMBtu $8.35
TOTAL ENERGY COSTS $2,388,952
RECOMMENDED SAVINGS* $253,412 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $197,283
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees
$ kWh $ kW-months/year $ $
01: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$27,456
Cost:
$25,000
$27,456 684,528 - - - - $27,456
684,528
kWh
-
-
kW-months/year
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$8,615
Cost:
$915
$8,615 214,781 - - - - $8,615
214,781
kWh
-
-
kW-months/year
-
-
$
03: 2.2525 ELIMINATE COOLING OF PROCESS STREAMS WHICH SUBSEQUENTLY MUST BE HEATED AND VICE VERSA Savings:
$134,039
Cost:
$1,300
$85,245 2,125,279 $48,794 2,944 - - $85,245
2,125,279
kWh
$48,794
2,944
kW-months/year
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$63,243
Cost:
$3,161
$40,706 958,238 $22,537 1,327 - - $40,706
958,238
kWh
$22,537
1,327
kW-months/year
-
-
$
05: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$11,990
Cost:
-
- - - - $11,990 - -
-
kWh
-
-
kW-months/year
$11,990
-
$
06: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$8,069
Cost:
$10,000
- - - - $8,069 - -
-
kWh
-
-
kW-months/year
$8,069
-
$
TOTAL RECOMMENDED Savings:
$253,412
Cost:
$40,376
$162,022 3,982,826 $71,332 4,271 $20,059 - $162,022
3,982,826
kWh
$71,332
4,271
kW-months/year
$20,059
-
$
TOTAL IMPLEMENTED Savings:
$197,283
Cost:
$4,461
$125,951 3,083,517 $71,332 4,271 - - $125,951
3,083,517
kWh
$71,332
4,271
kW-months/year
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees