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IAC Assessment: OK0938
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IAC Assessment: OK0938
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IAC Center Oklahoma State University
Assessment Year 2016
Principal Product Plastic bottles
NAICS 326160 - Plastics Bottle Manufacturing
SIC 3085 - Plastics Bottles
Sales $10,000,000-$50,000,000
# of Employees 85
Plant Area (Sq.Ft.) 125,000
Annual Production 30,000,000 Pieces
Production Hrs. Annual 8,760
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,794,373 36,439,800 kWh $0.05
Electricity Demand $374,390 69,330 kW-months/year $5.40
Natural Gas $35,309 9,150 MMBtu $3.86
TOTAL ENERGY COSTS $2,204,072
RECOMMENDED SAVINGS* $835,324 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $75,715
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$34,651
Cost:
$40,660
$30,180 608,258 $4,471 828 - - - - $30,180
608,258
kWh
$4,471
828
kW-months/year
-
-
$
-
-
MMBtu
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$45,405
Cost:
$59,664
$45,405 922,893 - - - - - - $45,405
922,893
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$16,558
Cost:
$4,930
$16,558 334,518 - - - - - - $16,558
334,518
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$13,124
Cost:
$3,000
$13,124 267,828 - - - - - - $13,124
267,828
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
05: 2.6232 INSTALL SET-BACK TIMERS Savings:
$317
Cost:
$344
$155 3,149 - - - - $162 42 $155
3,149
kWh
-
-
kW-months/year
-
-
$
$162
42
MMBtu
06: 2.3311 REPLACE DC EQUIPMENT WITH AC EQUIPMENT Savings:
$5,044
Cost:
$44,525
$5,044 102,527 - - - - - - $5,044
102,527
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$4,491
Cost:
$2,935
$4,491 91,282 - - - - - - $4,491
91,282
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
08: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$4,294
Cost:
$5,000
$3,398 69,360 $896 166 - - - - $3,398
69,360
kWh
$896
166
kW-months/year
-
-
$
-
-
MMBtu
09: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$3,693
Cost:
$3,236
$3,693 75,076 - - - - - - $3,693
75,076
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
10: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$372,611
Cost:
$70,000
- - - - $372,611 - - - -
-
kWh
-
-
kW-months/year
$372,611
-
$
-
-
MMBtu
11: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$26,300
Cost:
$47,542
- - - - $26,300 - - - -
-
kWh
-
-
kW-months/year
$26,300
-
$
-
-
MMBtu
12: 2.3417 USE WASTE HEAT WITH A CLOSED-CYCLE GAS TURBINE-GENERATOR SET TO COGENERATE ELECTRICITY AND HEAT Savings:
$308,836
Cost:
$1,371,615
$188,383 3,844,560 - - $406,446 - $(-285,993) (-74,284) $188,383
3,844,560
kWh
-
-
kW-months/year
$406,446
-
$
$(-285,993)
(-74,284)
MMBtu
TOTAL RECOMMENDED Savings:
$835,324
Cost:
$1,653,451
$310,431 6,319,451 $5,367 994 $805,357 - $(-285,831) (-74,242) $310,431
6,319,451
kWh
$5,367
994
kW-months/year
$805,357
-
$
$(-285,831)
(-74,242)
MMBtu
TOTAL IMPLEMENTED Savings:
$75,715
Cost:
$110,786
$49,253 1,001,118 - - $26,300 - $162 42 $49,253
1,001,118
kWh
-
-
kW-months/year
$26,300
-
$
$162
42
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas