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IAC Assessment: OK0969
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IAC Assessment: OK0969
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IAC Center Oklahoma State University
Assessment Year 2017
Principal Product Catalyst
NAICS 325180 - Other Basic Inorganic Chemical Manufacturing
SIC 2819 - Industrial Inorganic Chemicals, Nec
Sales $10,000,000-$50,000,000
# of Employees 51
Plant Area (Sq.Ft.) 128,476
Annual Production 700,000,000 Units
Production Hrs. Annual 8,760
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $288,685 4,189,278 kWh $0.07
Natural Gas $162,452 37,026 MMBtu $4.39
TOTAL ENERGY COSTS $451,137
RECOMMENDED SAVINGS* $94,207 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $33,330
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Natural Gas Electricity Usage Electricity Fees Natural Gas
$ kWh $ $ $ MMBtu
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$23,730
Cost:
$42,000
- - - - $23,730 5,408 -
-
kWh
-
-
$
$23,730
5,408
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$29,000
Cost:
$48,139
$29,000 420,287 - - - - $29,000
420,287
kWh
-
-
$
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$532
Cost:
$4,727
$532 7,714 - - - - $532
7,714
kWh
-
-
$
-
-
MMBtu
04: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$12,697
Cost:
$2,712
$12,697 184,203 - - - - $12,697
184,203
kWh
-
-
$
-
-
MMBtu
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$21,138
Cost:
$23,262
$21,138 306,355 - - - - $21,138
306,355
kWh
-
-
$
-
-
MMBtu
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,384
Cost:
$16,995
- - $2,384 - - - -
-
kWh
$2,384
-
$
-
-
MMBtu
07: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$4,330
Cost:
-
- - $4,330 - - - -
-
kWh
$4,330
-
$
-
-
MMBtu
08: 2.6232 INSTALL SET-BACK TIMERS Savings:
$396
Cost:
$148
$396 5,735 - - - - $396
5,735
kWh
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$94,207
Cost:
$137,983
$63,763 924,294 $6,714 - $23,730 5,408 $63,763
924,294
kWh
$6,714
-
$
$23,730
5,408
MMBtu
TOTAL IMPLEMENTED Savings:
$33,330
Cost:
$48,139
$29,000 420,287 $4,330 - - - $29,000
420,287
kWh
$4,330
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ $ $ MMBtu
Electricity Usage Electricity Fees Natural Gas Electricity Usage Electricity Fees Natural Gas