IAC logo
IAC Assessment: OK0986
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: OK0986
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Oklahoma State University
Assessment Year 2018
Principal Product Paper & Cardboard Packaging
NAICS 322130 - Paperboard Mills
SIC 2631 - Paperboard Mills
Sales $50,000,000-$100,000,000
# of Employees 120
Plant Area (Sq.Ft.) 330,000
Annual Production 300 Tons
Production Hrs. Annual 8,760
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,140,632 54,888,000 kWh $0.04
Electricity Demand $123,050 7,563 kW-months/year $16.27
Natural Gas $1,799,588 544,368 MMBtu $3.31
TOTAL ENERGY COSTS $4,063,270
RECOMMENDED SAVINGS* $901,444 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $262,846
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$107,913
Cost:
$4,800
- - - - - - $107,913 32,602 -
-
kWh
-
-
kW-months/year
-
-
$
$107,913
32,602
MMBtu
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$28,456
Cost:
$4,000
- - - - - - $28,456 8,597 -
-
kWh
-
-
kW-months/year
-
-
$
$28,456
8,597
MMBtu
03: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$698
Cost:
$356
- - - - - - $698 211 -
-
kWh
-
-
kW-months/year
-
-
$
$698
211
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,941
Cost:
$16,934
$8,584 220,112 $357 22 - - - - $8,584
220,112
kWh
$357
22
kW-months/year
-
-
$
-
-
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$552
Cost:
$1,402
$519 13,304 $33 2 - - - - $519
13,304
kWh
$33
2
kW-months/year
-
-
$
-
-
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$893
Cost:
$6,038
$795 20,392 $98 6 - - - - $795
20,392
kWh
$98
6
kW-months/year
-
-
$
-
-
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,208
Cost:
$4,556
$2,208 56,616 - - - - - - $2,208
56,616
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$14,819
Cost:
$4,198
$14,819 379,983 - - - - - - $14,819
379,983
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,714
Cost:
$381
$2,591 66,446 $123 8 - - - - $2,591
66,446
kWh
$123
8
kW-months/year
-
-
$
-
-
MMBtu
10: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$546
Cost:
$1,200
$546 13,996 - - - - - - $546
13,996
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
11: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$357
Cost:
$183
$198 5,071 - - - - $159 48 $198
5,071
kWh
-
-
kW-months/year
-
-
$
$159
48
MMBtu
12: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$99,065
Cost:
$85,003
$99,065 2,540,118 - - - - - - $99,065
2,540,118
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
13: 2.3417 USE WASTE HEAT WITH A CLOSED-CYCLE GAS TURBINE-GENERATOR SET TO COGENERATE ELECTRICITY AND HEAT Savings:
$634,282
Cost:
$3,891,600
- - - - $634,282 - - - -
-
kWh
-
-
kW-months/year
$634,282
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$901,444
Cost:
$4,020,651
$129,325 3,316,038 $611 38 $634,282 - $137,226 41,458 $129,325
3,316,038
kWh
$611
38
kW-months/year
$634,282
-
$
$137,226
41,458
MMBtu
TOTAL IMPLEMENTED Savings:
$262,846
Cost:
$126,931
$125,990 3,230,525 $487 30 - - $136,369 41,199 $125,990
3,230,525
kWh
$487
30
kW-months/year
-
-
$
$136,369
41,199
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas