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IAC Assessment: OK0999
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IAC Assessment: OK0999
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Oklahoma State University
Assessment Year 2019
Principal Product Heat treatment for metal products
NAICS 332811 - Metal Heat Treating
SIC 3398 - Metal Heat Treating
Sales $1,000,000-$5,000,000
# of Employees 19
Plant Area (Sq.Ft.) 42,000
Annual Production 2,500,000 Pounds
Production Hrs. Annual 6,240
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $106,736 2,456,001 kWh $0.04
Electricity Demand $160,151 8,253 kW-months/year $19.41
Electricity Fees $15,579 - $ -
Natural Gas $51,688 7,491 MMBtu $6.90
TOTAL ENERGY COSTS $334,154
RECOMMENDED SAVINGS* $47,050 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $46,450
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$36,593
Cost:
$39,111
- - - - $36,593 - - - -
-
kWh
-
-
kW-months/year
$36,593
-
$
-
-
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,589
Cost:
$8,934
$3,454 80,312 $2,135 110 - - - - $3,454
80,312
kWh
$2,135
110
kW-months/year
-
-
$
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,323
Cost:
$919
$1,323 30,763 - - - - - - $1,323
30,763
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$866
Cost:
$936
- - - - - - $866 126 -
-
kWh
-
-
kW-months/year
-
-
$
$866
126
MMBtu
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$494
Cost:
-
$494 11,499 - - - - - - $494
11,499
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$362
Cost:
$597
$193 4,493 $169 9 - - - - $193
4,493
kWh
$169
9
kW-months/year
-
-
$
-
-
MMBtu
07: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$738
Cost:
-
$165 3,836 - - - - $573 83 $165
3,836
kWh
-
-
kW-months/year
-
-
$
$573
83
MMBtu
08: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$600
Cost:
-
$600 13,946 - - - - - - $600
13,946
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
09: 2.7211 CLEAN AND MAINTAIN REFRIGERANT CONDENSERS AND TOWERS Savings:
$485
Cost:
$292
$196 4,555 $289 15 - - - - $196
4,555
kWh
$289
15
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$47,050
Cost:
$50,789
$6,425 149,404 $2,593 134 $36,593 - $1,439 209 $6,425
149,404
kWh
$2,593
134
kW-months/year
$36,593
-
$
$1,439
209
MMBtu
TOTAL IMPLEMENTED Savings:
$46,450
Cost:
$50,789
$5,825 135,458 $2,593 134 $36,593 - $1,439 209 $5,825
135,458
kWh
$2,593
134
kW-months/year
$36,593
-
$
$1,439
209
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas