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IAC Assessment: OK1002
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IAC Assessment: OK1002
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Oklahoma State University
Assessment Year 2019
Principal Product Roofing Shingle Substrate
NAICS 324122 - Asphalt Shingle and Coating Materials Manufacturing
SIC 2952 - Asphalt Felts And Coatings
Sales $10,000,000-$50,000,000
# of Employees 77
Plant Area (Sq.Ft.) 70,000
Annual Production 263,000,000 Units
Production Hrs. Annual 8,760
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $638,456 13,164,000 kWh $0.05
Electricity Demand $204,905 22,959 kW-months/year $8.92
Natural Gas $1,077,552 256,296 MMBtu $4.20
TOTAL ENERGY COSTS $1,920,913
RECOMMENDED SAVINGS* $265,190 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,594
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$20,293
Cost:
$28,306
- - - - $20,293 - - - -
-
kWh
-
-
kW-months/year
$20,293
-
$
-
-
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,343
Cost:
$2,609
$5,864 120,941 $1,479 166 - - - - $5,864
120,941
kWh
$1,479
166
kW-months/year
-
-
$
-
-
MMBtu
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,400
Cost:
$2,933
- - - - - - $2,400 547 -
-
kWh
-
-
kW-months/year
-
-
$
$2,400
547
MMBtu
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,768
Cost:
$3,646
$2,768 57,070 - - - - - - $2,768
57,070
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
05: 2.3417 USE WASTE HEAT WITH A CLOSED-CYCLE GAS TURBINE-GENERATOR SET TO COGENERATE ELECTRICITY AND HEAT Savings:
$191,600
Cost:
$806,420
$138,080 2,847,000 $53,520 6,000 - - - - $138,080
2,847,000
kWh
$53,520
6,000
kW-months/year
-
-
$
-
-
MMBtu
06: 2.6232 INSTALL SET-BACK TIMERS Savings:
$1,083
Cost:
$802
$457 9,431 - - - - $626 149 $457
9,431
kWh
-
-
kW-months/year
-
-
$
$626
149
MMBtu
07: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$39,703
Cost:
$37,000
- - - - - - $39,703 9,453 -
-
kWh
-
-
kW-months/year
-
-
$
$39,703
9,453
MMBtu
TOTAL RECOMMENDED Savings:
$265,190
Cost:
$881,716
$147,169 3,034,442 $54,999 6,166 $20,293 - $42,729 10,149 $147,169
3,034,442
kWh
$54,999
6,166
kW-months/year
$20,293
-
$
$42,729
10,149
MMBtu
TOTAL IMPLEMENTED Savings:
$13,594
Cost:
$9,990
$9,089 187,442 $1,479 166 - - $3,026 696 $9,089
187,442
kWh
$1,479
166
kW-months/year
-
-
$
$3,026
696
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas