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IAC Assessment: OK1002
Sponsored by:
EERE AMO
IAC logo
IAC Assessment: OK1002
Due to University and State restrictions around the country, all IAC assessment activities are temporarily on hold.
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IAC Center Oklahoma State University
Assessment Year 2019
Principal Product Roofing Shingle Substrate
NAICS 324122 - Asphalt Shingle and Coating Materials Manufacturing
SIC 2952 - Asphalt Felts And Coatings
Sales $39,450,000
# of Employees 77
Plant Area (Sq.Ft.) 70,000
Annual Production 263,000,000 Units
Production Hrs. Annual 8,760
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $638,456 13,164,000 kWh $0.05
Electricity Demand $204,905 22,959 kW/month $8.92
Natural Gas $1,077,552 256,296 MMBtu $4.20
TOTAL ENERGY COSTS $1,920,913
RECOMMENDED SAVINGS* $265,190 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,594
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW/month $ $ $ MMBtu
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$20,293
Cost:
$28,306
- - - - $20,293 - - - -
-
kWh
-
-
kW/month
$20,293
-
$
-
-
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,343
Cost:
$2,609
$5,864 120,941 $1,479 166 - - - - $5,864
120,941
kWh
$1,479
166
kW/month
-
-
$
-
-
MMBtu
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,400
Cost:
$2,933
- - - - - - $2,400 547 -
-
kWh
-
-
kW/month
-
-
$
$2,400
547
MMBtu
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,768
Cost:
$3,646
$2,768 57,070 - - - - - - $2,768
57,070
kWh
-
-
kW/month
-
-
$
-
-
MMBtu
05: 2.3417 USE WASTE HEAT WITH A CLOSED-CYCLE GAS TURBINE-GENERATOR SET TO COGENERATE ELECTRICITY AND HEAT Savings:
$191,600
Cost:
$806,420
$138,080 2,847,000 $53,520 6,000 - - - - $138,080
2,847,000
kWh
$53,520
6,000
kW/month
-
-
$
-
-
MMBtu
06: 2.6232 INSTALL SET-BACK TIMERS Savings:
$1,083
Cost:
$802
$457 9,431 - - - - $626 149 $457
9,431
kWh
-
-
kW/month
-
-
$
$626
149
MMBtu
07: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$39,703
Cost:
$37,000
- - - - - - $39,703 9,453 -
-
kWh
-
-
kW/month
-
-
$
$39,703
9,453
MMBtu
TOTAL RECOMMENDED Savings:
$265,190
Cost:
$881,716
$147,169 3,034,442 $54,999 6,166 $20,293 - $42,729 10,149 $147,169
3,034,442
kWh
$54,999
6,166
kW/month
$20,293
-
$
$42,729
10,149
MMBtu
TOTAL IMPLEMENTED Savings:
$13,594
Cost:
$9,990
$9,089 187,442 $1,479 166 - - $3,026 696 $9,089
187,442
kWh
$1,479
166
kW/month
-
-
$
$3,026
696
MMBtu
Savings
Cost
$ kWh $ kW/month $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas