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IAC Assessment: OK1011
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IAC Assessment: OK1011
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center Oklahoma State University
Assessment Year 2019
Principal Product Flooring
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3996 - Hard Surface Floor Coverings, Nec
Sales $50,000,000-$100,000,000
# of Employees 110
Plant Area (Sq.Ft.) 500,000
Annual Production 28,171 Tons
Production Hrs. Annual 4,160
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $804,368 15,849,600 kWh $0.05
Electricity Demand $545,443 47,333 kW-months/year $11.52
Electricity Fees $19,925 - $ -
Natural Gas $410,380 144,500 MMBtu $2.84
LPG $5,529 322 MMBtu $17.17
Other Gas $20,047 1 MMBtu $20,047.00
TOTAL ENERGY COSTS $1,810,172
RECOMMENDED SAVINGS* $99,182 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $56,240
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,499
Cost:
$1,898
$7,499 147,040 - - - - - - $7,499
147,040
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,528
Cost:
$8,106
$5,528 108,385 - - - - - - $5,528
108,385
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,937
Cost:
$15,573
$3,937 77,203 - - - - - - $3,937
77,203
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$43,176
Cost:
$71,250
$30,112 590,436 $13,064 1,134 - - - - $30,112
590,436
kWh
$13,064
1,134
kW-months/year
-
-
$
-
-
MMBtu
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$13,080
Cost:
$57,161
- - - - $13,080 - - - -
-
kWh
-
-
kW-months/year
$13,080
-
$
-
-
MMBtu
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$5,110
Cost:
$63
- - - - - - $5,110 1,799 -
-
kWh
-
-
kW-months/year
-
-
$
$5,110
1,799
MMBtu
07: 2.6232 INSTALL SET-BACK TIMERS Savings:
$480
Cost:
$240
$443 8,687 - - - - $37 13 $443
8,687
kWh
-
-
kW-months/year
-
-
$
$37
13
MMBtu
08: 2.1223 INSTALL SMALLER BOILER (INCREASE HIGH FIRE DUTY CYCLE) Savings:
$18,744
Cost:
$35,736
- - - - - - $18,744 6,600 -
-
kWh
-
-
kW-months/year
-
-
$
$18,744
6,600
MMBtu
09: 2.8227 ADJUST / MAINTAIN FORK LIFT TRUCKS FOR MOST EFFICIENT OPERATION Savings:
$1,628
Cost:
-
$594 11,646 $1,034 90 - - - - $594
11,646
kWh
$1,034
90
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$99,182
Cost:
$190,027
$48,113 943,397 $14,098 1,224 $13,080 - $23,891 8,412 $48,113
943,397
kWh
$14,098
1,224
kW-months/year
$13,080
-
$
$23,891
8,412
MMBtu
TOTAL IMPLEMENTED Savings:
$56,240
Cost:
$88,721
$42,142 826,325 $14,098 1,224 - - - - $42,142
826,325
kWh
$14,098
1,224
kW-months/year
-
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas