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IAC Assessment: OK1012
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IAC Assessment: OK1012
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Oklahoma State University
Assessment Year 2019
Principal Product Heat treatment for aluminum products
NAICS 332811 - Metal Heat Treating
SIC 3398 - Metal Heat Treating
Sales $1,000,000-$5,000,000
# of Employees 27
Plant Area (Sq.Ft.) 42,000
Annual Production 2,500,000 Units
Production Hrs. Annual 4,160
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $107,652 2,579,200 kWh $0.04
Electricity Demand $153,936 7,828 kW-months/year $19.66
Electricity Fees $14,574 - $ -
Natural Gas $49,902 11,214 MMBtu $4.45
TOTAL ENERGY COSTS $326,064
RECOMMENDED SAVINGS* $15,135 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,873
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$4,858
Cost:
-
$4,858 116,508 - - $4,858
116,508
kWh
-
-
kW-months/year
02: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$2,617
Cost:
$1,676
$2,617 62,765 - - $2,617
62,765
kWh
-
-
kW-months/year
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,564
Cost:
$12,651
$2,774 66,514 $2,790 142 $2,774
66,514
kWh
$2,790
142
kW-months/year
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,148
Cost:
$1,560
$1,148 27,525 - - $1,148
27,525
kWh
-
-
kW-months/year
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$686
Cost:
$405
$291 6,969 $395 20 $291
6,969
kWh
$395
20
kW-months/year
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$262
Cost:
$106
$262 6,290 - - $262
6,290
kWh
-
-
kW-months/year
TOTAL RECOMMENDED Savings:
$15,135
Cost:
$16,398
$11,950 286,571 $3,185 162 $11,950
286,571
kWh
$3,185
162
kW-months/year
TOTAL IMPLEMENTED Savings:
$14,873
Cost:
$16,292
$11,688 280,281 $3,185 162 $11,688
280,281
kWh
$3,185
162
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand