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IAC Assessment: OK1093
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IAC Assessment: OK1093
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center Oklahoma State University
Assessment Year 2023
Principal Product Ethyl alcohol
NAICS 325193 - Ethyl Alcohol Manufacturing
SIC 2869 - Industrial Organic Chemicals, Nec
Sales $10,000,000-$50,000,000
# of Employees 19
Plant Area (Sq.Ft.) 192,000
Annual Production 10,900 Thousand Gallons
Production Hrs. Annual 8,520
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $475,855 9,517,095 kWh $0.05
Electricity Demand $302,030 27,259 kW-months/year $11.08
Natural Gas $1,784,898 210,801 MMBtu $8.47
TOTAL ENERGY COSTS $2,562,783
RECOMMENDED SAVINGS* $1,582,789 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,547,554
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas By-product Production Increase in Production Electricity Usage Electricity Demand Natural Gas By-product Production Increase in Production
$ kWh $ kW-months/year $ MMBtu $ $ $ %
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,678
Cost:
$10,052
$8,540 170,808 $2,138 193 - - - - - - $8,540
170,808
kWh
$2,138
193
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$420
Cost:
$900
$420 8,395 - - - - - - - - $420
8,395
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
03: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$29,830
Cost:
$374,400
$29,830 596,602 - - - - - - - - $29,830
596,602
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,723
Cost:
$1,260
$3,723 74,460 - - - - - - - - $3,723
74,460
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,087
Cost:
$343
$832 16,644 $255 23 - - - - - - $832
16,644
kWh
$255
23
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,010
Cost:
-
$1,010 20,192 - - - - - - - - $1,010
20,192
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$17,345
Cost:
$8,534
$17,345 346,909 - - - - - - - - $17,345
346,909
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
08: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$12,354
Cost:
$1,420
$12,354 247,080 - - - - - - - - $12,354
247,080
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
09: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$4,201
Cost:
$632
- - - - $4,201 496 - - - - -
-
kWh
-
-
kW-months/year
$4,201
496
MMBtu
-
-
$
-
-
%
10: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$31,034
Cost:
$19,400
- - - - $31,034 3,664 - - - - -
-
kWh
-
-
kW-months/year
$31,034
3,664
MMBtu
-
-
$
-
-
%
11: 3.4146 CHANGE METHOD OF DEIONIZED WATER PRODUCTION Savings:
$98,980
Cost:
$367,077
$7,446 148,920 $2,260 204 $89,274 10,540 - - - - $7,446
148,920
kWh
$2,260
204
kW-months/year
$89,274
10,540
MMBtu
-
-
$
-
-
%
12: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$150,722
Cost:
$300,000
- - - - - - - - $150,722 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$150,722
-
%
13: 3.1182 MAKE A NEW BY-PRODUCT Savings:
$1,221,405
Cost:
$1,600,000
- - - - - - $1,221,405 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,221,405
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$1,582,789
Cost:
$2,684,018
$81,500 1,630,010 $4,653 420 $124,509 14,700 $1,221,405 - $150,722 - $81,500
1,630,010
kWh
$4,653
420
kW-months/year
$124,509
14,700
MMBtu
$1,221,405
-
$
$150,722
-
%
TOTAL IMPLEMENTED Savings:
$1,547,554
Cost:
$2,663,986
$81,500 1,630,010 $4,653 420 $89,274 10,540 $1,221,405 - $150,722 - $81,500
1,630,010
kWh
$4,653
420
kW-months/year
$89,274
10,540
MMBtu
$1,221,405
-
$
$150,722
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ %
Electricity Usage Electricity Demand Natural Gas By-product Production Increase in Production Electricity Usage Electricity Demand Natural Gas By-product Production Increase in Production