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IAC Assessment: OR0246
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IAC Assessment: OR0246
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IAC Center Oregon State University
Assessment Year 1995
Principal Product Titanium castings
NAICS n/a
SIC 3369 - Nonferrous Foundries, Nec
Sales $10,000,000-$50,000,000
# of Employees 160
Plant Area (Sq.Ft.) 52,000
Annual Production 293,469 Pounds
Production Hrs. Annual 8,760
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $221,172 5,351,114 kWh $0.04
Natural Gas $54,568 12,486 MMBtu $4.37
TOTAL ENERGY COSTS $523,390
RECOMMENDED SAVINGS* $147,881 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $130,881
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz)
$ kWh $ MMBtu $ Tgal $ lb
01: 2.2423 INSTALL WASTE HEAT BOILER TO PRODUCE STEAM Savings:
$12,000
Cost:
$19,000
- - $12,000 3,179 - - - - -
-
kWh
$12,000
3,179
MMBtu
-
-
Tgal
-
-
lb
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,521
Cost:
$6,281
$2,521 62,134 - - - - - - $2,521
62,134
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
03: 3.4151 MINIMIZE WATER USAGE Savings:
$3,070
Cost:
-
- - - - $3,070 1,835 - - -
-
kWh
-
-
MMBtu
$3,070
1,835
Tgal
-
-
lb
04: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$122,760
Cost:
$205,000
- - - - - - $122,760 484,300 -
-
kWh
-
-
MMBtu
-
-
Tgal
$122,760
484,300
lb
05: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$2,530
Cost:
$6,500
- - - - $2,530 12,598 - - -
-
kWh
-
-
MMBtu
$2,530
12,598
Tgal
-
-
lb
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$5,000
Cost:
$14,000
$5,000 - - - - - - - $5,000
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
TOTAL RECOMMENDED Savings:
$147,881
Cost:
$250,781
$7,521 62,134 $12,000 3,179 $5,600 14,433 $122,760 484,300 $7,521
62,134
kWh
$12,000
3,179
MMBtu
$5,600
14,433
Tgal
$122,760
484,300
lb
TOTAL IMPLEMENTED Savings:
$130,881
Cost:
$217,781
$2,521 62,134 - - $5,600 14,433 $122,760 484,300 $2,521
62,134
kWh
-
-
MMBtu
$5,600
14,433
Tgal
$122,760
484,300
lb
Savings
Cost
$ kWh $ MMBtu $ Tgal $ lb
Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz)