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IAC Assessment: OR0320
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IAC Assessment: OR0320
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IAC Center Oregon State University
Assessment Year 1998
Principal Product Extruded Plastic
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 175
Plant Area (Sq.Ft.) 103,240
Annual Production 7,527,341 Pounds
Production Hrs. Annual 7,344
Location (State) WA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $104,081 4,864,889 kWh $0.02
Electricity Demand $47,675 185,832 kW-months/year $0.26
Electricity Fees $21,928 - $ -
Natural Gas $3,374 671 MMBtu $5.03
LPG $6,074 768 MMBtu $7.91
TOTAL ENERGY COSTS $224,458
RECOMMENDED SAVINGS* $166,991 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $30,872
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$25,112
Cost:
-
- - - - $25,112 - - - - - -
-
kWh
-
-
kW-months/year
$25,112
-
$
-
-
$
-
-
$
02: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$3,076
Cost:
-
$2,109 98,476 - - - - $81 - $886 - $2,109
98,476
kWh
-
-
kW-months/year
-
-
$
$81
-
$
$886
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,078
Cost:
$7,300
$897 41,911 $181 41 - - - - - - $897
41,911
kWh
$181
41
kW-months/year
-
-
$
-
-
$
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,009
Cost:
$9,609
$1,360 63,599 $649 146 - - - - - - $1,360
63,599
kWh
$649
146
kW-months/year
-
-
$
-
-
$
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$857
Cost:
-
$554 25,791 $303 68 - - - - - - $554
25,791
kWh
$303
68
kW-months/year
-
-
$
-
-
$
-
-
$
06: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$27,785
Cost:
-
$23,373 1,092,614 $4,412 996 - - - - - - $23,373
1,092,614
kWh
$4,412
996
kW-months/year
-
-
$
-
-
$
-
-
$
07: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$94,439
Cost:
$150,000
$(-1,657) (-77,374) - - - - $96,096 - - - $(-1,657)
(-77,374)
kWh
-
-
kW-months/year
-
-
$
$96,096
-
$
-
-
$
08: 2.4237 SUBSTITUTE COMPRESSED AIR COOLING WITH WATER OR AIR COOLING Savings:
$5,087
Cost:
$6,000
$6,124 286,342 $(-1,037) (-234) - - - - - - $6,124
286,342
kWh
$(-1,037)
(-234)
kW-months/year
-
-
$
-
-
$
-
-
$
09: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$1,387
Cost:
-
$1,387 64,771 - - - - - - - - $1,387
64,771
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
10: 2.2511 INSULATE BARE EQUIPMENT Savings:
$6,161
Cost:
$217
$6,161 288,101 - - - - - - - - $6,161
288,101
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$166,991
Cost:
$173,126
$40,308 1,884,231 $4,508 1,017 $25,112 - $96,177 - $886 - $40,308
1,884,231
kWh
$4,508
1,017
kW-months/year
$25,112
-
$
$96,177
-
$
$886
-
$
TOTAL IMPLEMENTED Savings:
$30,872
Cost:
$16,909
$25,630 1,198,124 $5,242 1,183 - - - - - - $25,630
1,198,124
kWh
$5,242
1,183
kW-months/year
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost