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IAC Assessment: OR0323
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IAC Assessment: OR0323
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IAC Center Oregon State University
Assessment Year 1998
Principal Product Investment Castings
NAICS n/a
SIC 3724 - Aircraft Engines And Engine Parts
Sales $50,000,000-$100,000,000
# of Employees 600
Plant Area (Sq.Ft.) 203,696
Annual Production 3,172,304 Pounds
Production Hrs. Annual 8,760
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $545,564 31,300,704 kWh $0.02
Electricity Demand $376,763 661,956 kW-months/year $0.57
Electricity Fees $9,453 - $ -
Natural Gas $476,523 144,972 MMBtu $3.29
TOTAL ENERGY COSTS $1,967,703
RECOMMENDED SAVINGS* $246,504 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $194,253
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost By-product Production Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost By-product Production
$ kWh $ kW-months/year $ Tgal $ lb $ lb $ $ $ $ $ $ $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$20,329
Cost:
$15,000
$12,006 688,159 $8,323 1,218 - - - - - - - - - - - - - - - - $12,006
688,159
kWh
$8,323
1,218
kW-months/year
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$33,509
Cost:
$5,600
$19,764 1,133,060 $13,745 2,012 - - - - - - - - - - - - - - - - $19,764
1,133,060
kWh
$13,745
2,012
kW-months/year
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
03: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$16,330
Cost:
$15,000
- - - - - - $8,935 70,200 $6,695 183,400 - - - - - - - - $700 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$8,935
70,200
lb
$6,695
183,400
lb
-
-
$
-
-
$
-
-
$
-
-
$
$700
-
$
04: 2.7131 ADD AREA LIGHTING SWITCHES Savings:
$3,712
Cost:
$2,800
$3,712 213,072 - - - - - - - - - - - - - - - - - - $3,712
213,072
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
-
Cost:
$57,200
- - - - - - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
06: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$48,539
Cost:
$3,154
$(-600) (-31,360) $(-98) (-14) $49,237 12,614,400 - - - - - - - - - - - - - - $(-600)
(-31,360)
kWh
$(-98)
(-14)
kW-months/year
$49,237
12,614,400
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
07: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$89,264
Cost:
$5,400
- - - - - - - - - - $(-1,536) - - - $82,800 - $8,000 - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
-
-
lb
$(-1,536)
-
$
-
-
$
$82,800
-
$
$8,000
-
$
-
-
$
08: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$3,267
Cost:
$5,409
$1,847 106,096 $1,420 208 - - - - - - - - - - - - - - - - $1,847
106,096
kWh
$1,420
208
kW-months/year
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
09: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$4,032
Cost:
$980
$3,647 209,261 $385 56 - - - - - - - - - - - - - - - - $3,647
209,261
kWh
$385
56
kW-months/year
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
10: 4.423 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$27,522
Cost:
$71,000
- - - - - - - - - - - - $27,522 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
$27,522
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$246,504
Cost:
$181,543
$40,376 2,318,288 $23,775 3,480 $49,237 12,614,400 $8,935 70,200 $6,695 183,400 $(-1,536) - $27,522 - $82,800 - $8,000 - $700 - $40,376
2,318,288
kWh
$23,775
3,480
kW-months/year
$49,237
12,614,400
Tgal
$8,935
70,200
lb
$6,695
183,400
lb
$(-1,536)
-
$
$27,522
-
$
$82,800
-
$
$8,000
-
$
$700
-
$
TOTAL IMPLEMENTED Savings:
$194,253
Cost:
$118,389
$37,264 2,136,576 $23,873 3,494 - - $8,935 70,200 $6,695 183,400 $(-1,536) - $27,522 - $82,800 - $8,000 - $700 - $37,264
2,136,576
kWh
$23,873
3,494
kW-months/year
-
-
Tgal
$8,935
70,200
lb
$6,695
183,400
lb
$(-1,536)
-
$
$27,522
-
$
$82,800
-
$
$8,000
-
$
$700
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ lb $ lb $ $ $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost By-product Production Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost By-product Production