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IAC Assessment: OR0327
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IAC Assessment: OR0327
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IAC Center Oregon State University
Assessment Year 1998
Principal Product Cookies
NAICS n/a
SIC 2052 - Cookies And Crackers
Sales $10,000,000-$50,000,000
# of Employees 115
Plant Area (Sq.Ft.) 110,000
Annual Production 25,289,628 Pounds
Production Hrs. Annual 7,514
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $132,992 3,906,800 kWh $0.03
Electricity Demand $31,532 86,784 kW-months/year $0.36
Electricity Fees $1,780 - $ -
Natural Gas $179,665 44,915 MMBtu $4.00
TOTAL ENERGY COSTS $701,649
RECOMMENDED SAVINGS* $233,193 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $195,044
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ $ $ lb $ $ $ $ $ $ $ $ $ $
01: 4.521 CLEAR AND RENT EXISTING SPACE Savings:
$176,000
Cost:
$200,000
- - - - - - $176,000 624,000 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$176,000
624,000
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
02: 4.126 INSTALL SENSORS TO DETECT DEFECTS Savings:
$20,040
Cost:
$2,745
- - - - - - - - $1,725 - - - - - - - $18,315 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
lb
$1,725
-
$
-
-
$
-
-
$
-
-
$
$18,315
-
$
03: 4.631 INSTALL AN UNINTERUPTABLE POWER SUPPLY Savings:
$13,651
Cost:
$22,265
- - - - - - - - - - - - - - - - $13,651 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
$13,651
-
$
04: 4.423 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$12,158
Cost:
$28,400
$(-201) (-5,862) $(-41) (-9) - - - - $12,400 - - - - - - - - - $(-201)
(-5,862)
kWh
$(-41)
(-9)
kW-months/year
-
-
$
-
-
lb
$12,400
-
$
-
-
$
-
-
$
-
-
$
-
-
$
05: 3.1194 USE AUTOMATIC FLOW CONTROL Savings:
$1,896
Cost:
$1,300
- - - - - - - 2,133 - - - - $1,896 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
2,133
lb
-
-
$
-
-
$
$1,896
-
$
-
-
$
-
-
$
06: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$986
Cost:
-
- - - - - - - - - - $986 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
lb
-
-
$
$986
-
$
-
-
$
-
-
$
-
-
$
07: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$577
Cost:
$411
- - - - - - - - $577 - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
lb
$577
-
$
-
-
$
-
-
$
-
-
$
-
-
$
08: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,460
Cost:
$500
$1,051 30,774 - - - - - - $194 - - - - - $215 - - - $1,051
30,774
kWh
-
-
kW-months/year
-
-
$
-
-
lb
$194
-
$
-
-
$
-
-
$
$215
-
$
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,863
Cost:
-
$3,205 94,080 $658 151 - - - - - - - - - - - - - - $3,205
94,080
kWh
$658
151
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
10: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,680
Cost:
$11,200
- - - - $1,680 - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,680
-
$
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
11: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$882
Cost:
$1,210
$735 21,688 $147 35 - - - - - - - - - - - - - - $735
21,688
kWh
$147
35
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$233,193
Cost:
$268,031
$4,790 140,680 $764 177 $1,680 - $176,000 626,133 $14,896 - $986 - $1,896 - $215 - $31,966 - $4,790
140,680
kWh
$764
177
kW-months/year
$1,680
-
$
$176,000
626,133
lb
$14,896
-
$
$986
-
$
$1,896
-
$
$215
-
$
$31,966
-
$
TOTAL IMPLEMENTED Savings:
$195,044
Cost:
$229,311
$4,055 118,992 $617 142 - - $176,000 624,000 $13,171 - $986 - - - $215 - - - $4,055
118,992
kWh
$617
142
kW-months/year
-
-
$
$176,000
624,000
lb
$13,171
-
$
$986
-
$
-
-
$
$215
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ lb $ $ $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Primary Product