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IAC Assessment: OR0328
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IAC Assessment: OR0328
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IAC Center Oregon State University
Assessment Year 1998
Principal Product Cast truck parts
NAICS n/a
SIC 3321 - Gray And Ductile Iron Foundries
Sales $10,000,000-$50,000,000
# of Employees 65
Plant Area (Sq.Ft.) 50,000
Annual Production 3,521 Tons
Production Hrs. Annual 5,200
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $170,510 5,087,046 kWh $0.03
Electricity Demand $92,353 27,843 kW-months/year $3.32
Electricity Fees $15,986 - $ -
Natural Gas $91,725 21,379 MMBtu $4.29
LPG $10,560 966 MMBtu $10.93
TOTAL ENERGY COSTS $399,664
RECOMMENDED SAVINGS* $35,164 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,914
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$18,828
Cost:
$1,000
$15,350 461,020 $3,478 1,226 - - - - - - - - - - $15,350
461,020
kWh
$3,478
1,226
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$6,658
Cost:
$37,600
- - - - $6,658 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$6,658
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,700
Cost:
$5,385
- - $(-10) (-4) - - $1,710 420 - - - - - - -
-
kWh
$(-10)
(-4)
kW-months/year
-
-
$
$1,710
420
MMBtu
-
-
MMBtu
-
-
$
-
-
$
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,552
Cost:
$8,650
$1,202 36,049 $350 104 - - - - - - - - - - $1,202
36,049
kWh
$350
104
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
05: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,386
Cost:
-
$675 20,223 - - - - - - - - $451 - $260 - $675
20,223
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
$451
-
$
$260
-
$
06: 2.1332 CONVERT COMBUSTION EQUIPMENT TO BURN NATURAL GAS Savings:
$5,040
Cost:
$44,500
$(-410) (-12,309) - - - - $(-3,950) (-967) $10,560 966 $(-1,160) - - - $(-410)
(-12,309)
kWh
-
-
kW-months/year
-
-
$
$(-3,950)
(-967)
MMBtu
$10,560
966
MMBtu
$(-1,160)
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$35,164
Cost:
$97,135
$16,817 504,983 $3,818 1,326 $6,658 - $(-2,240) (-547) $10,560 966 $(-709) - $260 - $16,817
504,983
kWh
$3,818
1,326
kW-months/year
$6,658
-
$
$(-2,240)
(-547)
MMBtu
$10,560
966
MMBtu
$(-709)
-
$
$260
-
$
TOTAL IMPLEMENTED Savings:
$21,914
Cost:
$6,385
$16,025 481,243 $3,468 1,222 - - $1,710 420 - - $451 - $260 - $16,025
481,243
kWh
$3,468
1,222
kW-months/year
-
-
$
$1,710
420
MMBtu
-
-
MMBtu
$451
-
$
$260
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Personnel Changes Ancillary Material Cost