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IAC Assessment: OR0334
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IAC Assessment: OR0334
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IAC Center Oregon State University
Assessment Year 1998
Principal Product Wood Mouldings
NAICS n/a
SIC 2431 - Millwork
Sales $50,000,000-$100,000,000
# of Employees 500
Plant Area (Sq.Ft.) 450,000
Annual Production 24,537,182 Thousand Feet
Production Hrs. Annual 4,455
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $670,439 18,233,588 kWh $0.04
Electricity Demand $203,421 747,072 kW-months/year $0.27
Electricity Fees $28,931 - $ -
Natural Gas $192,846 43,618 MMBtu $4.42
LPG $23,051 3,700 MMBtu $6.23
TOTAL ENERGY COSTS $1,162,742
RECOMMENDED SAVINGS* $1,188,771 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,122,748
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Other Liquid (haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Other Liquid (haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ gal $ $ $ $ $ $ $ $
01: 4.5120 CONDENSE OPERATION INTO ONE BUILDING Savings:
$1,080,150
Cost:
$1,000,000
- - - - - - - - $50,150 - $1,030,000 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
gal
$50,150
-
$
$1,030,000
-
$
-
-
$
-
-
$
02: 4.4450 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$14,550
Cost:
$31,520
$(-30) (-879) $(-20) (-5) - - - - $14,600 - - - - - - - $(-30)
(-879)
kWh
$(-20)
(-5)
kW-months/year
-
-
$
-
-
gal
$14,600
-
$
-
-
$
-
-
$
-
-
$
03: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$48,900
Cost:
$220,000
$35,200 1,057,444 $13,700 4,068 - - - - - - - - - - - - $35,200
1,057,444
kWh
$13,700
4,068
kW-months/year
-
-
$
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$15,977
Cost:
$44,400
- - - - $15,977 - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$15,977
-
$
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,499
Cost:
$6,000
$4,687 140,680 $1,812 539 - - - - - - - - - - - - $4,687
140,680
kWh
$1,812
539
kW-months/year
-
-
$
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$14,409
Cost:
$9,600
$10,618 318,875 $3,791 1,128 - - - - - - - - - - - - $10,618
318,875
kWh
$3,791
1,128
kW-months/year
-
-
$
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,890
Cost:
-
$1,279 38,394 - - - - - - $193 - - - - - $418 - $1,279
38,394
kWh
-
-
kW-months/year
-
-
$
-
-
gal
$193
-
$
-
-
$
-
-
$
$418
-
$
08: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$5,250
Cost:
-
- - - - - - $250 710 - - - - $5,000 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$250
710
gal
-
-
$
-
-
$
$5,000
-
$
-
-
$
09: 3.8141 REGENERATE CLEANING SOLVENT ON-SITE AND REUSE Savings:
$1,146
Cost:
$350
- - - - - - $1,146 22 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,146
22
gal
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$1,188,771
Cost:
$1,311,870
$51,754 1,554,514 $19,283 5,730 $15,977 - $1,396 732 $64,943 - $1,030,000 - $5,000 - $418 - $51,754
1,554,514
kWh
$19,283
5,730
kW-months/year
$15,977
-
$
$1,396
732
gal
$64,943
-
$
$1,030,000
-
$
$5,000
-
$
$418
-
$
TOTAL IMPLEMENTED Savings:
$1,122,748
Cost:
$1,047,120
$16,554 497,070 $5,583 1,662 - - $250 710 $64,943 - $1,030,000 - $5,000 - $418 - $16,554
497,070
kWh
$5,583
1,662
kW-months/year
-
-
$
$250
710
gal
$64,943
-
$
$1,030,000
-
$
$5,000
-
$
$418
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ gal $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Other Liquid (haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Other Liquid (haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost