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IAC Assessment: OR0384
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IAC Assessment: OR0384
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IAC Center Oregon State University
Assessment Year 2000
Principal Product Hardwood Veneer
NAICS n/a
SIC 2421 - Sawmills And Planing Mills, General
Sales $1,000,000-$5,000,000
# of Employees 35
Plant Area (Sq.Ft.) 10,000
Annual Production 68,550 Tons
Production Hrs. Annual 4,856
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $69,819 2,032,532 kWh $0.03
Electricity Demand $19,540 72,372 kW-months/year $0.27
Electricity Fees $3,442 - $ -
LPG $3,905 383 MMBtu $10.20
TOTAL ENERGY COSTS $96,706
RECOMMENDED SAVINGS* $157,068 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,547
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost Increase in Production
$ kWh $ kW-months/year $ $ $ $ $ $ $ %
01: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$138,600
Cost:
$385,000
- - - - - - $(-121,400) - - - $260,000 - -
-
kWh
-
-
kW-months/year
-
-
$
$(-121,400)
-
$
-
-
$
$260,000
-
%
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$543
Cost:
$500
$445 12,896 $98 30 - - - - - - - - $445
12,896
kWh
$98
30
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
%
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$6,605
Cost:
$13,210
$5,455 157,386 $1,150 355 - - - - - - - - $5,455
157,386
kWh
$1,150
355
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
%
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,240
Cost:
$9,000
- - - - $3,240 - - - - - - - -
-
kWh
-
-
kW-months/year
$3,240
-
$
-
-
$
-
-
$
-
-
%
05: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$2,316
Cost:
-
$1,714 49,531 - - - - $135 - $467 - - - $1,714
49,531
kWh
-
-
kW-months/year
-
-
$
$135
-
$
$467
-
$
-
-
%
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$5,764
Cost:
$24,310
$4,415 127,491 $1,349 416 - - - - - - - - $4,415
127,491
kWh
$1,349
416
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$157,068
Cost:
$432,020
$12,029 347,304 $2,597 801 $3,240 - $(-121,265) - $467 - $260,000 - $12,029
347,304
kWh
$2,597
801
kW-months/year
$3,240
-
$
$(-121,265)
-
$
$467
-
$
$260,000
-
%
TOTAL IMPLEMENTED Savings:
$9,547
Cost:
$33,810
$4,860 140,387 $1,447 446 $3,240 - - - - - - - $4,860
140,387
kWh
$1,447
446
kW-months/year
$3,240
-
$
-
-
$
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $ $ %
Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost Increase in Production