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IAC Assessment: OR0425
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IAC Assessment: OR0425
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IAC Center Oregon State University
Assessment Year 2003
Principal Product MDF
NAICS 321219 - Reconstituted Wood Product Manufacturing
SIC 2493 - Reconstituted Wood Products
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 0
Annual Production 1,000,000 Thousand Feet
Production Hrs. Annual 7,200
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,534,529 84,246,000 kWh $0.02
Electricity Demand $353,847 2,067,168 kW-months/year $0.17
Natural Gas $2,727,629 719,286 MMBtu $3.79
LPG $43,467 4,896 MMBtu $8.88
Fuel Oil #2 $20,230 3,846 MMBtu $5.26
TOTAL ENERGY COSTS $4,679,702
RECOMMENDED SAVINGS* $2,075,750 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,015
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Energy Personnel Changes Primary Raw Material Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Other Energy Personnel Changes Primary Raw Material Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $ $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,195,313
Cost:
$104,295
- - - - - - - - $(-180,687) - - - $1,376,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$(-180,687)
-
$
-
-
$
$1,376,000
-
$
02: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$484,000
Cost:
$420,000
- - - - - - $400,000 - - - $84,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$400,000
-
$
-
-
$
$84,000
-
$
-
-
$
03: 2.6242 MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION Savings:
$121,380
Cost:
$120,000
$121,000 3,380,000 $380 1,332 - - - - - - - - - - $121,000
3,380,000
kWh
$380
1,332
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
04: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$190,600
Cost:
$553,000
$248,100 6,936,000 $30,100 9,672 $(-4,600) 1,310 - - - - $(-83,000) - - - $248,100
6,936,000
kWh
$30,100
9,672
kW-months/year
$(-4,600)
1,310
MMBtu
-
-
$
-
-
$
$(-83,000)
-
$
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,015
Cost:
-
$2,600 72,850 $415 121 - - - - - - - - - - $2,600
72,850
kWh
$415
121
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$7,764
Cost:
$18,975
$6,697 187,596 $1,067 312 - - - - - - - - - - $6,697
187,596
kWh
$1,067
312
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$73,678
Cost:
$282,688
$63,538 1,779,763 $10,140 2,966 - - - - - - - - - - $63,538
1,779,763
kWh
$10,140
2,966
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$2,075,750
Cost:
$1,498,958
$441,935 12,356,209 $42,102 14,403 $(-4,600) 1,310 $400,000 - $(-180,687) - $1,000 - $1,376,000 - $441,935
12,356,209
kWh
$42,102
14,403
kW-months/year
$(-4,600)
1,310
MMBtu
$400,000
-
$
$(-180,687)
-
$
$1,000
-
$
$1,376,000
-
$
TOTAL IMPLEMENTED Savings:
$3,015
Cost:
-
$2,600 72,850 $415 121 - - - - - - - - - - $2,600
72,850
kWh
$415
121
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Other Energy Personnel Changes Primary Raw Material Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Other Energy Personnel Changes Primary Raw Material Ancillary Material Cost Primary Product