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IAC Assessment: OR0428
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IAC Assessment: OR0428
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IAC Center Oregon State University
Assessment Year 2003
Principal Product Granola, Tea
NAICS 311230 - Breakfast Cereal Manufacturing
SIC 2043 - Cereal Breakfast Foods
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 67,445
Annual Production 15,400,000 Pounds
Production Hrs. Annual 5,375
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $55,879 1,237,352 kWh $0.05
Electricity Demand $16,997 3,679 kW-months/year $4.62
Electricity Fees $1,820 - $ -
Natural Gas $86,395 13,345 MMBtu $6.47
TOTAL ENERGY COSTS $161,091
RECOMMENDED SAVINGS* $7,218 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,887
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.8112 COMBINE UTILITY METERS Savings:
$3,901
Cost:
$7,500
- - - - $3,901 - - - - - -
-
kWh
-
-
kW-months/year
$3,901
-
$
-
-
MMBtu
-
-
$
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$307
Cost:
-
$307 7,128 - - - - - - - - $307
7,128
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$743
Cost:
$26
$582 13,532 $161 36 - - - - - - $582
13,532
kWh
$161
36
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$437
Cost:
$500
$365 8,491 $72 16 - - - - - - $365
8,491
kWh
$72
16
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$742
Cost:
$1,320
- - - - - - $742 115 - - -
-
kWh
-
-
kW-months/year
-
-
$
$742
115
MMBtu
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$688
Cost:
$2,800
$544 12,632 $144 31 - - - - - - $544
12,632
kWh
$144
31
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
07: 4.513 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$400
Cost:
$1,970
- - - - - - - - $400 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$400
-
$
TOTAL RECOMMENDED Savings:
$7,218
Cost:
$14,116
$1,798 41,783 $377 83 $3,901 - $742 115 $400 - $1,798
41,783
kWh
$377
83
kW-months/year
$3,901
-
$
$742
115
MMBtu
$400
-
$
TOTAL IMPLEMENTED Savings:
$1,887
Cost:
$2,496
$1,254 29,151 $233 52 - - - - $400 - $1,254
29,151
kWh
$233
52
kW-months/year
-
-
$
-
-
MMBtu
$400
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes