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IAC Assessment: OR0430
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IAC Assessment: OR0430
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Oregon State University
Assessment Year 2003
Principal Product Plywood
NAICS 321212 - Softwood Veneer and Plywood Manufacturing
SIC 2436 - Softwood Veneer And Plywood
Sales $100,000,000-$500,000,000
# of Employees 228
Plant Area (Sq.Ft.) 180,000
Annual Production 25,000,000 Pieces
Production Hrs. Annual 4,966
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $566,504 13,186,860 kWh $0.04
Electricity Demand $241,338 395,604 kW-months/year $0.61
Electricity Fees $43,800 - $ -
Natural Gas $299,947 50,184 MMBtu $5.98
TOTAL ENERGY COSTS $1,182,860
RECOMMENDED SAVINGS* $345,146 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $63,530
#|Description Savings
Cost
Status Electricity Usage Electricity Demand LPG Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand LPG Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
01: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$119,450
Cost:
$176,200
$(-290) (-8,184) $(-260) (-40) - - - - $120,000 - - - - - $(-290)
(-8,184)
kWh
$(-260)
(-40)
kW-months/year
-
-
MMBtu
-
-
lb
$120,000
-
$
-
-
$
-
-
$
02: 4.4230 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$129,340
Cost:
$12,250
$(-660) (-18,732) - - - - - - $40,000 - $90,000 - - - $(-660)
(-18,732)
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$40,000
-
$
$90,000
-
$
-
-
$
03: 4.4450 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$11,900
Cost:
$9,300
- - - - $1,125 57 - - $10,000 - $775 - - - -
-
kWh
-
-
kW-months/year
$1,125
57
MMBtu
-
-
lb
$10,000
-
$
$775
-
$
-
-
$
04: 2.4112 INSTALL SOFT-START TO ELIMINATE NUISANCE TRIPS Savings:
$30,700
Cost:
$17,700
$19,900 497,300 $10,800 1,632 - - - - - - - - - - $19,900
497,300
kWh
$10,800
1,632
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,810
Cost:
$9,000
$7,480 212,780 $1,330 200 - - - - - - - - - - $7,480
212,780
kWh
$1,330
200
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$11,350
Cost:
$2,000
$8,050 228,660 $3,300 498 - - - - - - - - - - $8,050
228,660
kWh
$3,300
498
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$2,950
Cost:
$3,100
$2,950 83,830 - - - - - - - - - - - - $2,950
83,830
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
08: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$8,830
Cost:
$14,600
$7,430 211,200 $1,400 422 - - - - - - - - - - $7,430
211,200
kWh
$1,400
422
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
09: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,840
Cost:
$1,270
$2,520 71,474 $1,320 199 - - - - - - - - - - $2,520
71,474
kWh
$1,320
199
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$816
Cost:
-
$574 16,300 $242 36 - - - - - - - - - - $574
16,300
kWh
$242
36
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
11: 3.1161 ELIMINATE/REDUCE AN OPERATION Savings:
$17,160
Cost:
$16,900
- - - - - - $420 14,000 - - - - $16,740 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$420
14,000
lb
-
-
$
-
-
$
$16,740
-
$
TOTAL RECOMMENDED Savings:
$345,146
Cost:
$262,320
$47,954 1,294,628 $18,132 2,947 $1,125 57 $420 14,000 $170,000 - $90,775 - $16,740 - $47,954
1,294,628
kWh
$18,132
2,947
kW-months/year
$1,125
57
MMBtu
$420
14,000
lb
$170,000
-
$
$90,775
-
$
$16,740
-
$
TOTAL IMPLEMENTED Savings:
$63,530
Cost:
$44,570
$45,380 1,221,414 $18,150 2,951 - - - - - - - - - - $45,380
1,221,414
kWh
$18,150
2,951
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand LPG Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand LPG Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost