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IAC Assessment: OR0430
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IAC Assessment: OR0430
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IAC Center Oregon State University
Assessment Year 2003
Principal Product Plywood
NAICS 321212 - Softwood Veneer and Plywood Manufacturing
SIC 2436 - Softwood Veneer And Plywood
Sales $100,000,000-$500,000,000
# of Employees 228
Plant Area (Sq.Ft.) 180,000
Annual Production 25,000,000 Pieces
Production Hrs. Annual 4,966
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $566,504 13,186,860 kWh $0.04
Electricity Demand $241,338 395,604 kW-months/year $0.61
Electricity Fees $43,800 - $ -
Natural Gas $299,947 50,184 MMBtu $5.98
TOTAL ENERGY COSTS $1,182,860
RECOMMENDED SAVINGS* $345,146 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $63,530
#|Description Savings
Cost
Status Electricity Usage Electricity Demand LPG Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand LPG Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
01: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$119,450
Cost:
$176,200
$(-290) (-8,184) $(-260) (-40) - - - - $120,000 - - - - - $(-290)
(-8,184)
kWh
$(-260)
(-40)
kW-months/year
-
-
MMBtu
-
-
lb
$120,000
-
$
-
-
$
-
-
$
02: 4.423 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$129,340
Cost:
$12,250
$(-660) (-18,732) - - - - - - $40,000 - $90,000 - - - $(-660)
(-18,732)
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$40,000
-
$
$90,000
-
$
-
-
$
03: 4.445 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$11,900
Cost:
$9,300
- - - - $1,125 57 - - $10,000 - $775 - - - -
-
kWh
-
-
kW-months/year
$1,125
57
MMBtu
-
-
lb
$10,000
-
$
$775
-
$
-
-
$
04: 2.4112 INSTALL SOFT-START TO ELIMINATE NUISANCE TRIPS Savings:
$30,700
Cost:
$17,700
$19,900 497,300 $10,800 1,632 - - - - - - - - - - $19,900
497,300
kWh
$10,800
1,632
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,810
Cost:
$9,000
$7,480 212,780 $1,330 200 - - - - - - - - - - $7,480
212,780
kWh
$1,330
200
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$11,350
Cost:
$2,000
$8,050 228,660 $3,300 498 - - - - - - - - - - $8,050
228,660
kWh
$3,300
498
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$2,950
Cost:
$3,100
$2,950 83,830 - - - - - - - - - - - - $2,950
83,830
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
08: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$8,830
Cost:
$14,600
$7,430 211,200 $1,400 422 - - - - - - - - - - $7,430
211,200
kWh
$1,400
422
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
09: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,840
Cost:
$1,270
$2,520 71,474 $1,320 199 - - - - - - - - - - $2,520
71,474
kWh
$1,320
199
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$816
Cost:
-
$574 16,300 $242 36 - - - - - - - - - - $574
16,300
kWh
$242
36
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
11: 3.1161 ELIMINATE/REDUCE AN OPERATION Savings:
$17,160
Cost:
$16,900
- - - - - - $420 14,000 - - - - $16,740 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$420
14,000
lb
-
-
$
-
-
$
$16,740
-
$
TOTAL RECOMMENDED Savings:
$345,146
Cost:
$262,320
$47,954 1,294,628 $18,132 2,947 $1,125 57 $420 14,000 $170,000 - $90,775 - $16,740 - $47,954
1,294,628
kWh
$18,132
2,947
kW-months/year
$1,125
57
MMBtu
$420
14,000
lb
$170,000
-
$
$90,775
-
$
$16,740
-
$
TOTAL IMPLEMENTED Savings:
$63,530
Cost:
$44,570
$45,380 1,221,414 $18,150 2,951 - - - - - - - - - - $45,380
1,221,414
kWh
$18,150
2,951
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand LPG Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand LPG Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost