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IAC Assessment: OR0440
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IAC Assessment: OR0440
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IAC Center Oregon State University
Assessment Year 2003
Principal Product Frozen Onions, Peppers
NAICS 311411 - Frozen Fruit, Juice, and Vegetable Manufacturing
SIC 2037 - Frozen Fruits And Vegetables
Sales $10,000,000-$50,000,000
# of Employees 130
Plant Area (Sq.Ft.) 27,520
Annual Production 62,900,000 Pounds
Production Hrs. Annual 8,211
Location (State) ID
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $453,824 11,793,346 kWh $0.04
Electricity Demand $61,811 23,328 kW-months/year $2.65
Electricity Fees $30,560 - $ -
Natural Gas $140,358 25,498 MMBtu $5.50
TOTAL ENERGY COSTS $686,553
RECOMMENDED SAVINGS* $1,896,665 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,877,400
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Primary Product
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$1,842,800
Cost:
$348,000
$(-37,200) (-1,279,500) - - - - $(-187,000) - $(-1,163,000) - $3,230,000 - $(-37,200)
(-1,279,500)
kWh
-
-
kW-months/year
-
-
MMBtu
$(-187,000)
-
$
$(-1,163,000)
-
$
$3,230,000
-
$
02: 4.4230 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$15,000
Cost:
$75
- - - - - - $15,000 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$15,000
-
$
-
-
$
-
-
$
03: 2.2621 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE Savings:
$16,500
Cost:
$5,130
$16,500 567,000 - - - - - - - - - - $16,500
567,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,500
Cost:
-
$3,000 103,000 $500 144 - - - - - - - - $3,000
103,000
kWh
$500
144
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.1231 ESTABLISH BURNER MAINTENANCE SCHEDULE FOR BOILERS Savings:
$2,600
Cost:
$700
- - - - $2,600 737 - - - - - - -
-
kWh
-
-
kW-months/year
$2,600
737
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$765
Cost:
$1,300
$765 26,080 - - - - - - - - - - $765
26,080
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$15,500
Cost:
$38,200
$12,600 427,000 $2,900 806 - - - - - - - - $12,600
427,000
kWh
$2,900
806
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$1,896,665
Cost:
$393,405
$(-4,335) (-156,420) $3,400 950 $2,600 737 $(-172,000) - $(-1,163,000) - $3,230,000 - $(-4,335)
(-156,420)
kWh
$3,400
950
kW-months/year
$2,600
737
MMBtu
$(-172,000)
-
$
$(-1,163,000)
-
$
$3,230,000
-
$
TOTAL IMPLEMENTED Savings:
$1,877,400
Cost:
$392,030
$(-8,100) (-285,500) $2,900 806 $2,600 737 $(-187,000) - $(-1,163,000) - $3,230,000 - $(-8,100)
(-285,500)
kWh
$2,900
806
kW-months/year
$2,600
737
MMBtu
$(-187,000)
-
$
$(-1,163,000)
-
$
$3,230,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Primary Product