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IAC Assessment: OR0454
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IAC Assessment: OR0454
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IAC Center Oregon State University
Assessment Year 2004
Principal Product Gun Swivels
NAICS 332510 - Hardware Manufacturing
SIC 3429 - Hardware, Nec
Sales $5,000,000-$10,000,000
# of Employees 25
Plant Area (Sq.Ft.) 0
Annual Production 7,600,000 Pieces
Production Hrs. Annual 1,912
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $33,755 656,320 kWh $0.05
Electricity Demand $9,851 2,125 kW-months/year $4.64
Electricity Fees $1,873 - $ -
Natural Gas $23,100 2,826 MMBtu $8.17
TOTAL ENERGY COSTS $87,949
RECOMMENDED SAVINGS* $87,120 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $22,660
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Ancillary Material Cost Primary Product Electricity Usage Natural Gas Administrative Changes Ancillary Material Cost Primary Product
$ kWh $ MMBtu $ $ $ $ $ $
01: 2.5194 REDESIGN PROCESS Savings:
$39,560
Cost:
-
- - $3,420 429 - - $31,600 - $4,540 - -
-
kWh
$3,420
429
MMBtu
-
-
$
$31,600
-
$
$4,540
-
$
02: 4.126 INSTALL SENSORS TO DETECT DEFECTS Savings:
$24,900
Cost:
$2,600
- - - - - - - - $24,900 - -
-
kWh
-
-
MMBtu
-
-
$
-
-
$
$24,900
-
$
03: 4.322 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$5,720
Cost:
$13,080
- - - - $5,720 - - - - - -
-
kWh
-
-
MMBtu
$5,720
-
$
-
-
$
-
-
$
04: 3.8134 USE WATER-BASED CUTTING FLUIDS TO ELIMINATE NEED FOR SOLVENT CLEANING Savings:
$16,940
Cost:
$29,200
$(-2,260) (-42,250) - - - - $19,200 - - - $(-2,260)
(-42,250)
kWh
-
-
MMBtu
-
-
$
$19,200
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$87,120
Cost:
$44,880
$(-2,260) (-42,250) $3,420 429 $5,720 - $50,800 - $29,440 - $(-2,260)
(-42,250)
kWh
$3,420
429
MMBtu
$5,720
-
$
$50,800
-
$
$29,440
-
$
TOTAL IMPLEMENTED Savings:
$22,660
Cost:
$42,280
$(-2,260) (-42,250) - - $5,720 - $19,200 - - - $(-2,260)
(-42,250)
kWh
-
-
MMBtu
$5,720
-
$
$19,200
-
$
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $ $ $ $ $
Electricity Usage Natural Gas Administrative Changes Ancillary Material Cost Primary Product Electricity Usage Natural Gas Administrative Changes Ancillary Material Cost Primary Product