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IAC Assessment: OR0456
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IAC Assessment: OR0456
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IAC Center Oregon State University
Assessment Year 2004
Principal Product Dried veneer
NAICS 321212 - Softwood Veneer and Plywood Manufacturing
SIC 2436 - Softwood Veneer And Plywood
Sales $1,000,000-$5,000,000
# of Employees 100
Plant Area (Sq.Ft.) 95,000
Annual Production 1,113,000 Pieces
Production Hrs. Annual 8,320
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $305,246 7,789,100 kWh $0.04
Electricity Demand $76,971 16,565 kW-months/year $4.65
Electricity Fees $23,558 - $ -
Natural Gas $1,209,141 233,877 MMBtu $5.17
TOTAL ENERGY COSTS $1,614,916
RECOMMENDED SAVINGS* $65,290 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,550
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 4.114 ADD/MODIFY EQUIPMENT TO IMPROVE DRYING PROCESS Savings:
$(-1,300)
Cost:
$5,000
$(-1,107) (-28,288) $(-193) (-41) - - - - - - $(-1,107)
(-28,288)
kWh
$(-193)
(-41)
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
02: 2.1232 KEEP BOILER TUBES CLEAN Savings:
$37,240
Cost:
$1,760
- - - - - - $39,000 8,200 $(-1,760) - -
-
kWh
-
-
kW-months/year
-
-
$
$39,000
8,200
MMBtu
$(-1,760)
-
$
03: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$12,900
Cost:
$2,410
- - - - - - $12,900 2,720 - - -
-
kWh
-
-
kW-months/year
-
-
$
$12,900
2,720
MMBtu
-
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$4,900
Cost:
$12,600
- - - - $4,900 - - - - - -
-
kWh
-
-
kW-months/year
$4,900
-
$
-
-
MMBtu
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$11,550
Cost:
$15,400
$9,740 248,900 $1,810 383 - - - - - - $9,740
248,900
kWh
$1,810
383
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$65,290
Cost:
$37,170
$8,633 220,612 $1,617 342 $4,900 - $51,900 10,920 $(-1,760) - $8,633
220,612
kWh
$1,617
342
kW-months/year
$4,900
-
$
$51,900
10,920
MMBtu
$(-1,760)
-
$
TOTAL IMPLEMENTED Savings:
$11,550
Cost:
$15,400
$9,740 248,900 $1,810 383 - - - - - - $9,740
248,900
kWh
$1,810
383
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes