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IAC Assessment: OR0459
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IAC Assessment: OR0459
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IAC Center Oregon State University
Assessment Year 2004
Principal Product Frozen Vegetables
NAICS 311411 - Frozen Fruit, Juice, and Vegetable Manufacturing
SIC 2037 - Frozen Fruits And Vegetables
Sales $10,000,000-$50,000,000
# of Employees 193
Plant Area (Sq.Ft.) 311,000
Annual Production 150,000,000 Pounds
Production Hrs. Annual 2,080
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $716,741 20,287,360 kWh $0.04
Electricity Demand $219,800 49,010 kW-months/year $4.48
Electricity Fees $19,157 - $ -
Natural Gas $167,716 32,786 MMBtu $5.12
TOTAL ENERGY COSTS $1,123,414
RECOMMENDED SAVINGS* $61,380 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $56,880
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.2621 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE Savings:
$4,500
Cost:
$10,500
$4,500 143,400 - - - - - - $4,500
143,400
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
02: 2.2621 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE Savings:
$9,750
Cost:
$300
$9,750 309,400 - - - - - - $9,750
309,400
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$4,820
Cost:
$36,600
$4,200 133,000 $620 156 - - - - $4,200
133,000
kWh
$620
156
kW-months/year
-
-
$
-
-
MMBtu
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$34,250
Cost:
$2,000
$27,400 874,000 $6,850 1,716 - - - - $27,400
874,000
kWh
$6,850
1,716
kW-months/year
-
-
$
-
-
MMBtu
05: 2.1231 ESTABLISH BURNER MAINTENANCE SCHEDULE FOR BOILERS Savings:
$5,330
Cost:
$2,825
- - - - - - $5,330 1,160 -
-
kWh
-
-
kW-months/year
-
-
$
$5,330
1,160
MMBtu
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,730
Cost:
$5,130
- - - - $2,730 - - - -
-
kWh
-
-
kW-months/year
$2,730
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$61,380
Cost:
$57,355
$45,850 1,459,800 $7,470 1,872 $2,730 - $5,330 1,160 $45,850
1,459,800
kWh
$7,470
1,872
kW-months/year
$2,730
-
$
$5,330
1,160
MMBtu
TOTAL IMPLEMENTED Savings:
$56,880
Cost:
$46,855
$41,350 1,316,400 $7,470 1,872 $2,730 - $5,330 1,160 $41,350
1,316,400
kWh
$7,470
1,872
kW-months/year
$2,730
-
$
$5,330
1,160
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas