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IAC Assessment: OR0470
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IAC Assessment: OR0470
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IAC Center Oregon State University
Assessment Year 2004
Principal Product Hydraulic Cylinders
NAICS 333995 - Fluid Power Cylinder and Actuator Manufacturing
SIC 3593 - Fluid Power Cylinders & Actuators
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 80,000
Annual Production 18,000 Pieces
Production Hrs. Annual 7,344
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $76,510 1,759,308 kWh $0.04
Electricity Demand $20,863 55,308 kW-months/year $0.38
Electricity Fees $1,590 - $ -
Natural Gas $18,892 2,241 MMBtu $8.43
TOTAL ENERGY COSTS $129,615
RECOMMENDED SAVINGS* $117,202 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,185
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Water Consumption Primary Product Electricity Usage Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Water Consumption Primary Product
$ kWh $ MMBtu $ Tgal $ $ $ $ $ Tgal $ $
01: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$92,000
Cost:
$1,200
- - - - - - $(-34,000) - - - - - $126,000 - -
-
kWh
-
-
MMBtu
-
-
Tgal
$(-34,000)
-
$
-
-
$
-
-
Tgal
$126,000
-
$
02: 4.425 ELIMINATE/REDUCE REDUNDANT INSPECTIONS Savings:
$11,400
Cost:
$2,800
- - - - - - - - $11,400 - - - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
$11,400
-
$
-
-
Tgal
-
-
$
03: 3.1161 ELIMINATE/REDUCE AN OPERATION Savings:
$9,627
Cost:
$250
$4,260 99,000 $5,367 650 - - - - - - - - - - $4,260
99,000
kWh
$5,367
650
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
-
-
$
04: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$2,990
Cost:
$300
$2,400 55,500 - - $350 246,000 - - - - $240 - - - $2,400
55,500
kWh
-
-
MMBtu
$350
246,000
Tgal
-
-
$
-
-
$
$240
-
Tgal
-
-
$
05: 3.1161 ELIMINATE/REDUCE AN OPERATION Savings:
$1,185
Cost:
$165
$1,185 28,140 - - - - - - - - - - - - $1,185
28,140
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$117,202
Cost:
$4,715
$7,845 182,640 $5,367 650 $350 246,000 $(-34,000) - $11,400 - $240 - $126,000 - $7,845
182,640
kWh
$5,367
650
MMBtu
$350
246,000
Tgal
$(-34,000)
-
$
$11,400
-
$
$240
-
Tgal
$126,000
-
$
TOTAL IMPLEMENTED Savings:
$1,185
Cost:
$165
$1,185 28,140 - - - - - - - - - - - - $1,185
28,140
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ MMBtu $ Tgal $ $ $ $ $ Tgal $ $
Electricity Usage Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Water Consumption Primary Product Electricity Usage Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Water Consumption Primary Product