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IAC Assessment: OR0477
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IAC Assessment: OR0477
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IAC Center Oregon State University
Assessment Year 2005
Principal Product Frozen Foods
NAICS 424420 - Packaged Frozen Food Merchant Wholesalers
SIC 5142 - Packaged Frozen Foods
Sales $100,000,000-$500,000,000
# of Employees 280
Plant Area (Sq.Ft.) 225,000
Annual Production 400,000,000 Pounds
Production Hrs. Annual 5,376
Location (State) WA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $705,221 47,014,720 kWh $0.02
Electricity Demand $461,601 115,604 kW-months/year $3.99
Electricity Fees $146,111 - $ -
Natural Gas $518,339 912,754 MMBtu $0.57
TOTAL ENERGY COSTS $2,872,126
RECOMMENDED SAVINGS* $434,381 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $123,966
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $
01: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$240,000
Cost:
$250,000
- - - - - - - - - - $240,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$240,000
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$34,000
Cost:
$34,000
- - - - $34,000 - - - - - - - -
-
kWh
-
-
kW-months/year
$34,000
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$28,455
Cost:
$11,500
- - - - - - $28,455 52,633 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$28,455
52,633
MMBtu
-
-
Tgal
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$18,900
Cost:
$3,100
$12,600 641,900 $6,300 220 - - - - - - - - $12,600
641,900
kWh
$6,300
220
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
05: 3.7211 MODIFY MATERIAL APPLICATION METHODS Savings:
$14,995
Cost:
$1,875
- - - - - - $12,570 23,250 $2,425 6,477,680 - - -
-
kWh
-
-
kW-months/year
-
-
$
$12,570
23,250
MMBtu
$2,425
6,477,680
Tgal
-
-
$
06: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$13,416
Cost:
$25,000
- - - - - - - - $13,416 35,839,672 - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$13,416
35,839,672
Tgal
-
-
$
07: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$29,545
Cost:
$182,000
$28,645 1,909,680 $900 218 - - - - - - - - $28,645
1,909,680
kWh
$900
218
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
08: 2.2621 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE Savings:
$48,200
Cost:
-
$48,200 2,049,900 - - - - - - - - - - $48,200
2,049,900
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$6,870
Cost:
$84,875
$6,870 295,400 - - - - - - - - - - $6,870
295,400
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$434,381
Cost:
$592,350
$96,315 4,896,880 $7,200 438 $34,000 - $41,025 75,883 $15,841 42,317,352 $240,000 - $96,315
4,896,880
kWh
$7,200
438
kW-months/year
$34,000
-
$
$41,025
75,883
MMBtu
$15,841
42,317,352
Tgal
$240,000
-
$
TOTAL IMPLEMENTED Savings:
$123,966
Cost:
$41,475
$60,800 2,691,800 $6,300 220 - - $41,025 75,883 $15,841 42,317,352 - - $60,800
2,691,800
kWh
$6,300
220
kW-months/year
-
-
$
$41,025
75,883
MMBtu
$15,841
42,317,352
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes