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IAC Assessment: OR0493
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IAC Assessment: OR0493
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IAC Center Oregon State University
Assessment Year 2005
Principal Product Coffee Beans
NAICS 311911 - Roasted Nuts and Peanut Butter Manufacturing
SIC 2095 - Roasted Coffee
Sales $10,000,000-$50,000,000
# of Employees 92
Plant Area (Sq.Ft.) 125,000
Annual Production 6,500,000 Pounds
Production Hrs. Annual 3,625
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $51,289 832,480 kWh $0.06
Electricity Demand $7,643 1,644 kW-months/year $4.65
Electricity Fees $240 - $ -
Natural Gas $168,665 21,736 MMBtu $7.76
TOTAL ENERGY COSTS $227,837
RECOMMENDED SAVINGS* $97,700 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Product
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 4.1310 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$66,200
Cost:
$1,000
- - - - - - - - - - $66,200 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$66,200
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,900
Cost:
$1,900
$3,000 49,300 $650 131 - - - - $2,250 - - - $3,000
49,300
kWh
$650
131
kW-months/year
-
-
MMBtu
-
-
$
$2,250
-
$
-
-
$
03: 4.4320 CROSS-TRAIN PERSONNEL TO AVOID LOST TIME Savings:
$5,400
Cost:
$1,000
- - - - - - $5,400 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$5,400
-
$
-
-
$
-
-
$
04: 2.2211 USE OPTIMUM TEMPERATURE Savings:
$11,000
Cost:
$13,000
- - - - $11,000 1,500 - - - - - - -
-
kWh
-
-
kW-months/year
$11,000
1,500
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,400
Cost:
$2,500
$2,115 34,600 $285 58 - - - - - - - - $2,115
34,600
kWh
$285
58
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,500
Cost:
-
$1,300 21,000 $200 46 - - - - - - - - $1,300
21,000
kWh
$200
46
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,400
Cost:
$3,600
$1,400 22,950 - - - - - - $1,000 - - - $1,400
22,950
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$1,000
-
$
-
-
$
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,900
Cost:
$17,000
- - - - $2,900 400 - - - - - - -
-
kWh
-
-
kW-months/year
$2,900
400
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$97,700
Cost:
$40,000
$7,815 127,850 $1,135 235 $13,900 1,900 $5,400 - $3,250 - $66,200 - $7,815
127,850
kWh
$1,135
235
kW-months/year
$13,900
1,900
MMBtu
$5,400
-
$
$3,250
-
$
$66,200
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Product