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IAC Assessment: OR0495
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IAC Assessment: OR0495
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IAC Center Oregon State University
Assessment Year 2006
Principal Product Lumber
NAICS 321113 - Sawmills
SIC 2421 - Sawmills And Planing Mills, General
Sales $50,000,000-$100,000,000
# of Employees 163
Plant Area (Sq.Ft.) 2,178,000
Annual Production 88,771,919 Thousand Feet
Production Hrs. Annual 6,000
Location (State) WA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $712,741 18,643,489 kWh $0.04
Electricity Demand $114,766 41,353 kW-months/year $2.78
Electricity Fees $20,992 - $ -
Natural Gas $351,475 50,057 MMBtu $7.02
TOTAL ENERGY COSTS $1,277,570
RECOMMENDED SAVINGS* $1,378,500 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $66,800
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Primary Raw Material Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Primary Raw Material Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $ $ $ $ $
01: 4.1310 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$249,000
Cost:
$15,000
- - - - - - - - $(-432,000) - $681,000 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$(-432,000)
-
$
$681,000
-
$
-
-
$
-
-
$
02: 4.1250 Savings:
$379,000
Cost:
$168,000
- - - - - - - - - - - - - - $379,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
$379,000
-
$
03: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$15,400
Cost:
$6,000
$15,400 402,000 - - - - - - - - - - - - - - $15,400
402,000
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$15,000
Cost:
$8,750
- - - - $15,000 - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$15,000
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.1231 ESTABLISH BURNER MAINTENANCE SCHEDULE FOR BOILERS Savings:
$8,900
Cost:
$900
- - - - - - $9,800 1,300 $(-900) - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$9,800
1,300
MMBtu
$(-900)
-
$
-
-
$
-
-
$
-
-
$
06: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$5,800
Cost:
$1,500
$4,400 116,500 - - - - - - $1,400 - - - - - - - $4,400
116,500
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$1,400
-
$
-
-
$
-
-
$
-
-
$
07: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$3,900
Cost:
$1,800
$4,100 110,000 $(-200) (-9) - - - - - - - - - - - - $4,100
110,000
kWh
$(-200)
(-9)
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,400
Cost:
$2,100
$2,300 60,000 $100 3 - - - - - - - - - - - - $2,300
60,000
kWh
$100
3
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
09: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$13,300
Cost:
$13,100
$9,100 236,900 - - - - - - $400 - - - $3,800 - - - $9,100
236,900
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$400
-
$
-
-
$
$3,800
-
$
-
-
$
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,700
Cost:
$4,700
$4,100 110,000 $600 23 - - - - - - - - - - - - $4,100
110,000
kWh
$600
23
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
11: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$32,700
Cost:
$52,000
$29,000 760,000 $3,700 150 - - - - - - - - - - - - $29,000
760,000
kWh
$3,700
150
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
12: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$611,000
Cost:
$1,406,000
- - - - - - - - - - - - $39,000 - $572,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
$39,000
-
$
$572,000
-
$
13: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$21,000
Cost:
$49,000
$19,000 504,000 $2,000 88 - - - - - - - - - - - - $19,000
504,000
kWh
$2,000
88
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
14: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$12,900
Cost:
$31,000
$12,200 316,900 $700 29 - - - - - - - - - - - - $12,200
316,900
kWh
$700
29
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
15: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,500
Cost:
$15,000
$2,710 70,800 $790 32 - - - - - - - - - - - - $2,710
70,800
kWh
$790
32
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$1,378,500
Cost:
$1,774,850
$102,310 2,687,100 $7,690 316 $15,000 - $9,800 1,300 $(-431,100) - $681,000 - $42,800 - $951,000 - $102,310
2,687,100
kWh
$7,690
316
kW-months/year
$15,000
-
$
$9,800
1,300
MMBtu
$(-431,100)
-
$
$681,000
-
$
$42,800
-
$
$951,000
-
$
TOTAL IMPLEMENTED Savings:
$66,800
Cost:
$78,250
$36,300 960,900 $2,400 102 $15,000 - $9,800 1,300 $(-500) - - - $3,800 - - - $36,300
960,900
kWh
$2,400
102
kW-months/year
$15,000
-
$
$9,800
1,300
MMBtu
$(-500)
-
$
-
-
$
$3,800
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Primary Raw Material Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Primary Raw Material Ancillary Material Cost Primary Product